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Gasification method of shock chilling type pulp or powder carbonaceous material

A slurry state, chilling technology, applied in the gasification of granular/powdered fuel, chemical industry, and the manufacture of combustible gas, etc., can solve the problems of gray water entrainment, affecting catalyst life, easy scaling, etc., to reduce water consumption and Effects of energy consumption, good recycling and utilization, and flexible load regulation

Active Publication Date: 2008-11-05
EAST CHINA UNIV OF SCI & TECH
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  • Claims
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AI Technical Summary

Problems solved by technology

[0003] Since the prior art adopts the gasification process of cooling the high-temperature syngas by waste heat boiler, the moisture content in the syngas exiting the gasification device is low, and for chemical synthesis, it is often necessary to transform the syngas into H-rich 2 gas, which requires adding a large amount of water vapor to the syngas to complete the shift reaction. The steam produced by the waste heat boiler is sent to the subsequent shift unit, which needs to be reheated to carry out the shift reaction. It can be seen that the use of waste heat boiler cooling High-temperature synthesis gas does not help to reduce the overall energy consumption of chemical synthesis systems, on the contrary, it makes the gasification device a large investment and complex equipment
[0004] Existing gasification processes that use water quenching to cool high-temperature synthetic gas, such as the GE coal-water slurry gasification process, have the following main defects: the conversion rate of carbon is low, only 94-95%, and the effective gas composition is low , when coal slurry is used as raw material, its CO+H 2 78-81%; the separation effect of slag water and gas in the washing and cooling chamber of the gasifier is poor, the entrainment of gray water is serious, and the liquid level is difficult to control; the ash content of the syngas exiting the gasification device is high, which seriously affects the subsequent conversion unit. Catalyst life; gray water is poor in quality, easy to scale and block, affecting the long-term operation of the gasification system

Method used

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  • Gasification method of shock chilling type pulp or powder carbonaceous material
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  • Gasification method of shock chilling type pulp or powder carbonaceous material

Examples

Experimental program
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Effect test

Embodiment 1

[0089] Using coal water slurry as raw material, according to figure 1 The gasification process shown in the figure realizes the gasification method of coal-water slurry.

[0090] The gasification raw material is coal water slurry in slurry state, the flow rate is 105 tons / hour, the corresponding coal processing capacity (dry basis) is 62.5 tons / hour (1500 tons / day), the gasification pressure is 6.5MPaG, and the gasification temperature is Gasification is carried out at 1350°C. Among them: 4 (two groups) opposed nozzles are set in the gasification chamber of the gasification furnace and a hot wall type refractory lining is used. The coal quality analysis of raw coal is listed in the table below:

[0091] Coal Composition

[0092]

[0093] Where Ash represents the minerals contained in the coal.

[0094] 105 tons / hour of coal slurry with a coal particle diameter of 30-100 microns, 97000Nm 3 The pure oxygen with an oxygen content of 99% (V / V) per hour is evenly divided in...

Embodiment 2

[0103] With coal powder as raw material, according to figure 1 The gasification process flow shown is a method for realizing the gasification of coal materials.

[0104] In the gasification furnace with water wall refractory lining, the pulverized coal processing capacity is 100 tons / hour (2400 tons / day), the gasification pressure is 4.0MPaG, and the gasification temperature is 1600℃. For (4) opposed nozzles, the elemental analysis of coal quality is as follows:

[0105] Coal Composition

[0106]

[0107] Where Ash represents the minerals contained in the coal.

[0108] 100 tons / hour pulverized coal with an average particle diameter of 30-100 microns, 60000Nm 3 Pure oxygen with an oxygen content of 99% (V / V) per hour and superheated steam with a temperature of 430°C at 8 tons per hour are equally divided into 4 parts and sprayed into the gasification chamber of the gasification furnace through 4 nozzles Among them, the combustion and gasification reactions are carried o...

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Abstract

The invention discloses a gasification method of chilling slurry or powdery carbonic material. The method mainly consists of four technologies which are gasification in opposed multi-burner type, primary purification of synthetic gas, heat recovery and the treatment and recycling of black water, wherein, a gasification furnace is the core device of the method in the gasification process, which is provided with at least two pairs of opposed burners in uniform distribution and realizes the full gasification of the material under the operation pressure of 3-8 MPaG and the operation temperature of below 1200 DEG C-1700 DEG C. The invention has the following advantages: the carbon conversion rate in the gasification furnace is up to more than 90 percent, the effective gas content during slurry feeding is more than 84 percent and the effective content during powdery feeding is more than 90 percent; the ash content of the synthetic gas after primary purification is low, which can be lowered to below 1 mg / Nm<3>, thus having better water-gas ratio, i.e. the volume ratio of steam / synthetic gas (dry basis) is 1.3-1.5 / 1; the heat of the black water is totally recovered, the quality of ash water after purification is good and no fouling and clogging phenomena occur; the energy consumption, the oxygen consumption and the water consumption of the whole gasification process are relatively low, thus being capable of realizing long period stable operation with high efficiency.

Description

technical field [0001] The invention relates to a gasification method for carbonaceous materials, in particular to a gasification method for chilled slurry or powder carbonaceous materials. Background technique [0002] Coal gasification technology is one of the core technologies of clean coal conversion and the industrial basis of coal chemical process. The gasifiers have been fixed bed (20s of last century), fluidized bed (30s of last century) and entrained bed recently. Entrained bed gasification technology has become the mainstream direction of coal gasification technology development because of its wide range of coal types, high gasification temperature and pressure, and easy scale-up. Internationally representative entrained entrained gasification technologies mainly include GE (formerly Texaco, U.S. pat. 4,637,823, 4,527997, 5,281,243) gasification technology and Global E- Gas gasification technology, Shell (U.S.pat.4,799,356) gasification technology, Prenflo gasifi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10J3/46C10J3/86
CPCY02E20/18Y02P20/10
Inventor 于遵宏代正华于广锁龚欣王辅臣刘海峰王亦飞周志杰陈雪莉李伟锋郭晓镭梁钦锋王兴军
Owner EAST CHINA UNIV OF SCI & TECH
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