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Heat treatment process for water pump shaft connecting bearings

A water pump shaft and induction heat treatment technology, applied in heat treatment furnaces, heat treatment equipment, manufacturing tools, etc., can solve the problems of insufficient strength of the core, damage to the running accuracy of the bearing, and easy fracture of the inner shaft, so as to improve wear resistance, Good strength and toughness, high fatigue resistance

Inactive Publication Date: 2009-06-03
SHENGRUI TRANSMISSION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the production process of Perkins water pump shaft-connected bearings, the parts of the bearing need to be heat treated. The usual heat treatment process is to carry out the overall heat treatment of the parts of the bearing. The hardness of the workpiece after treatment is HRC60~66. This overall heat treatment After the shaft-connected bearing of the water pump of the craft is installed on the Perkins water pump, in actual operation, the inner shaft of the shaft-connected bearing of the water pump is prone to breakage
The main reason for its main fracture is that the inner shaft of the shaft-connected bearing currently used in China has only a relatively high surface hardness, and the core does not have sufficient strength. It is easy to produce excessive plastic deformation under high load, which will damage the running accuracy of the bearing. , in severe cases, it will cause cracks on the surface until the inner shaft breaks

Method used

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Examples

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Effect test

Embodiment

[0013] An embodiment, a heat treatment process for shaft-connected bearings of a water pump, the process includes the following steps:

[0014] 1) Quenching and tempering treatment

[0015] Place the inner shaft of the water pump shaft and bearing in the RCWA9-80 protective atmosphere mesh belt resistance furnace to heat for overall heat treatment. The heating temperature is 820°C-830°C, then oil quenching, and then place the water pump shaft and bearing High-temperature tempering is carried out in a box-type furnace of model SX2-410. The temperature of high-temperature tempering is 500±20°C, heat preservation for 2 hours, and rapid cooling to obtain a sorbite structure with a core hardness between 35 and 45HRC;

[0016] 2) Intermediate frequency induction heat treatment

[0017] After quenching and tempering, the inner shaft of the water pump shaft and bearing is subjected to surface heat treatment by SAET intermediate frequency surface induction machine tool 3LEF, the heati...

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Abstract

The invention relates to a heat treatment process for water pump shaft connecting bearings, which includes a quenching and tempering treatment and an intermediate-frequency inductive heat treatment, wherein, the quenching and tempering treatment comprises the steps that an inner shaft of a water pump shaft connecting bearing is positioned in a resistance furnace to have integral heat treatment at a heating temperature being 820 DEG C to 830 DEG C; then oil quenching is performed; and the water pump shaft connecting bearing after oil quenching is tempered at a temperature as high as 480 DEG C to 520 DEG C, kept for 2 hours, and then cooled quickly. The intermediate-frequency inductive heat treatment includes the following steps that the surface heat treatment of the inner shaft of the water pump shaft connecting bearing is performed after the quenching and tempering treatment is performed, the heating temperature is 880 DEG C to 900 DEG C, then water-quenched quenching is performed, the inner shaft of the water pump shaft connecting bearing is heated up to 160 DEG C to 180 DEG C and cooled at a normal temperature, the intermediate-frequency induction heating is performed at a high speed, austenite grains are difficult to grow, the martensite structure after quenching is also extremely tiny, the surface hardness is high, fine-granular carbide is distributed on the matrix of a rope prime body after the quenching and tempering treatment in a dispersion manner, and the hardness of the core thereof is HRC35-45; therefore, the strength and the toughness are good.

Description

technical field [0001] The invention relates to a heat treatment process for components, in particular to a heat treatment process for a shaft-connected bearing of a water pump. Background technique [0002] During the production process of Perkins water pump shaft-connected bearings, the parts of the bearing need to be heat treated. The usual heat treatment process is to carry out the overall heat treatment of the parts of the bearing. The hardness of the workpiece after treatment is HRC60~66. This overall heat treatment After the water pump shaft-connected bearing of the craft is installed on the Perkins water pump, in actual operation, the inner shaft of the water pump shaft-connected bearing is prone to breakage. The main reason for its main fracture is that the inner shaft of the shaft-connected bearing currently used in China has only a relatively high surface hardness, and the core does not have sufficient strength. It is easy to produce excessive plastic deformation ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/28C21D1/18
Inventor 张淑燕翟月明
Owner SHENGRUI TRANSMISSION
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