Intermediate frequency induction heating type hot double-roll reversing roller and rolling method

A technology of induction heating and induction heater, which is applied in metal rolling, roll speed control, metal rolling, etc., can solve problems such as difficulties, low production efficiency, and low yield, and achieve uniform temperature, high production efficiency, The effect of temperature uniformity

Inactive Publication Date: 2009-07-22
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Since the crystal structure of magnesium alloy and zinc alloy is close-packed hexagonal, the plasticity is poor, and they are hard-to-deform materials. Plastic processing is very difficult, especially the rolling plate is more difficult, and the slab is heated many times. The amount of deformation is about 100%, and the increase in the amount of rolling down in each pass is very easy to produce cracks, resulting in low yiel...

Method used

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  • Intermediate frequency induction heating type hot double-roll reversing roller and rolling method
  • Intermediate frequency induction heating type hot double-roll reversing roller and rolling method
  • Intermediate frequency induction heating type hot double-roll reversing roller and rolling method

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Embodiment 1

[0021] The medium-frequency induction heating hot double-roll reversible rolling mill includes: a reversible rolling mill body, the rolling mill body adopts an open induction heater, and the load coils are arranged in the axial direction of the rolls, and the bearings of the rolling mill body are provided with cooling channels for circulating water Cooling, the roll heating system of the rolling mill body adopts a crystal gate type intermediate frequency induction heating equipment, and the surface temperature of the roll adopts a far-infrared sensor.

[0022] The medium-frequency induction heating type hot double-roll reversible rolling mill has a roll diameter of Φ400mm-Φ600mm, a roll length of 400mm-1000mm, and a far-infrared sensor is used to perform closed-loop automatic control of the roll surface temperature, and the control temperature range is 300°C to 1000mm. 450°C, the power of the induction heater is 75kw~150kw, the roll bearing is cooled by cooling water, and the w...

Embodiment 2

[0025] The intermediate frequency induction heating hot double-roll reversible rolling mill adopts the crystal gate type intermediate frequency induction heating device to heat the two rolls of the reversible rolling mill. The induction heating load coils are arranged in the axial direction of the rolls. Can be selected within the range of 400mm ~ 1000mm. The far-infrared sensor is used to automatically control the surface temperature of the roll in a closed loop, and the temperature range is 300°C to 450°C.

[0026] The power of the induction heater is selected within the range of 75kw ~ 150kw, the roll bearing is cooled by cooling water, and the working temperature of the control bearing cannot be greater than 60°C. The roll material should be tool and die steel whose quenching temperature must be between 550°C and 560°C after quenching. After quenching, the roll must be treated at a low temperature of -60°C to eliminate residual austenite. The hardness after fire must be g...

Embodiment 3

[0029] Medium frequency induction heating type - key technical parameters of hot twin-roll reversing rolling mill manufacturing technology:

[0030] 1. The roll size of the two-roll reversing mill is Φ400mm×800mm, and the roll length is 400mm~1000mm.

[0031] 2. The maximum rolling force of the double-roller reversing mill is 4500KN~6000KN, and the rolling speed is 10~60m / min. The motor power is 500kw~750kw.

[0032] 3. The thyristor type intermediate frequency induction heating device, the load coil of the induction heater is arranged according to the length direction of the roll, see the attached figure 1 , Induction heater power 75kw ~ 150kw.

[0033] 4. The material of the roll is W6Mo5Cr4V2. After quenching, it is cold treated at -60°C, and the tempering temperature is 560°C for three times. After tempering, the surface hardness of the roll is above HRC56.

[0034] 5. The working temperature of the roll is controlled between 300°C and 450°C, and the far-infrared sensor ...

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Abstract

The invention relates to a medium-frequency induction heating type thermal double-roll reversible mill and a rolling method. A common double-roll reversible mill is used for hot rolling of magnesium and magnesium alloy, zinc and zinc alloy. In a hot rolling process of the magnesium alloy and the zinc alloy, generally, a blank needs to be heated to be between 400 and 450 DEG C, and simultaneously a roller needs to be preheated to be between 100 and 200 DEG C. A preheating mode for the roller generally adopts flame or a resistance heating mode. The medium-frequency induction heating type thermal double-roll reversible mill comprises a semi-open type induction heater reversible mill body, induction load coils of the mill body are arranged along the axial direction of the roller, a bearing of the mill body is provided with a cooling water channel for cooling cyclic water, a roller heating system of the mill body adopts a crystal gate type medium-frequency induction heating device, and the surface temperature of the roller is detected through a far infrared sensor. The mill and the rolling method are applied in the technical field of rolling.

Description

Technical field: [0001] The invention relates to a rolling method using a medium-frequency induction heating type hot double-roll reversing rolling mill and equipment used in the method. Background technique: [0002] Generally, two-roll reversing mills are used for hot rolling of magnesium and magnesium alloys and zinc and zinc alloys. The roll preheating temperature is much lower than the billet heating temperature, and the roll preheating is only carried out before rolling. Once the rolling starts, the roll does not need to be heated for preheating. During the rolling process, the temperature of the rolled billet is far Higher than the preheating temperature of the roll, at this time, the billet conducts heat to the roll, that is to say, the billet transfers heat to the roll. This is the case for all rolling processes, and this state is called "rolling process with positive temperature field" here. [0003] Since the crystal structure of magnesium alloy and zinc alloy i...

Claims

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Application Information

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IPC IPC(8): B21B27/10B21B27/02B21B37/74B21B37/46
Inventor 王尔德于洋杨德山刘祖岩
Owner HARBIN INST OF TECH
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