Fine forming equipment of coating material which is pressed, ejected, core-filled and continuously casted and technique

A technology of core-filling continuous casting and forming equipment, applied in the field of pressure processing, which can solve the problems of discontinuous solidification process and inappropriateness, and achieve the effects of low production cost, crack elimination and high efficiency

Inactive Publication Date: 2009-10-14
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to vibration marks, dynamic fit clearance of mold vibration, wear of mold, discontinuity of solidification process, and tensile stress in slab, this method is not suitable for preparing precision continuous casting slabs, such as outer diameter Φ15 ~ 20mm or less , wall thickness 1.0 ~ 3mm continuous casting tube billet

Method used

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  • Fine forming equipment of coating material which is pressed, ejected, core-filled and continuously casted and technique
  • Fine forming equipment of coating material which is pressed, ejected, core-filled and continuously casted and technique

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0024] Lead-tin-clad composite material is ejected under pressure and core-filled continuous casting is formed.

[0025]The outer diameter of the lead-clad tin metal composite rod is 12mm, and the thickness of the outer lead metal is 2mm. The upper and lower thermometers 1 and 5 use thermocouples to measure the temperature; The metal temperature-controlled crucible 3 at the bottom, the upper temperature-controlled crystallizer 12, the outer metal temperature-controlled crucible 6 and the core metal liquid filling tube 9 are all made of No. 45 steel; air is introduced into the pressure cover with a pressure of 0.03MPa. The secondary cooling device 15 adopts blowing cooling, and its speed is 3m / s; The temperature of the core metal temperature-controlling crucible 3 is controlled within the range from the freezing point of the corresponding metal or alloy to 100°C above the freezing point; the outer metal temperature-controlling crucible 6 The temperature is controlled within the...

Embodiment approach 2

[0027] Copper-clad aluminum composite material is ejected under pressure and core-filled continuous casting.

[0028] The outer diameter of the copper-clad aluminum metal composite rod is 12mm, and the thickness of the outer copper metal is 3mm. The upper and lower thermometers 1 and 5 use thermocouples to measure the temperature; the core metal temperature control furnace 4 adopts resistance heating, and the outer metal temperature control furnace 7 Induction heating is adopted; the core metal temperature control crucible 3, the outer metal temperature control crucible 6 and the core metal liquid filling core tube 9 are all made of graphite; the upper temperature control mold 12 is made of water-cooled metal mold lined with graphite into; into the pressure cover into N 2 , the pressure is 0.15MPa, and the secondary cooling device 15 adopts blowing cooling; its speed is 4m / s, and the temperature of the metal temperature-controlled crucible 3 at the core is controlled within th...

Embodiment approach 3

[0030] The stainless steel iron-clad composite material is pressed and ejected and core-filled continuous casting is formed.

[0031] The outer diameter of the stainless steel / iron metal composite rod is 12mm, and the thickness of the outer stainless steel metal is 3mm. The upper and lower thermometers 1 and 5 adopt infrared temperature measurement; the core metal temperature control furnace and the outer metal temperature control furnace adopt induction heating; the core metal temperature control crucible 3 is made of graphite; the outer metal temperature control crucible 6 It is made of magnesium oxide refractory material; the core liquid metal core tube 9 is made of ZrO 2 Made of ceramics; the upper crystallizer 12 is made of water-cooled copper metal crystallizer; the secondary cooling device 15 is cooled by water spray; its speed is 5m / s, and N 2 , the pressure is 0.20MPa, the temperature of the core metal temperature-controlled crucible 3 is controlled within the range ...

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PUM

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Abstract

The invention relates to a fine forming equipment of a coating material which is pressed, ejected, core-filled and continuously casted and a technique, belonging to the pressure processing field in metal materials. The equipment consists of an upper crystallizer, a lower crystallizer, a temperature measuring instrument, a core metal temperature control furnace, an outer metal temperature control furnace, a core-filling tube, a pressure cover, a supporting plate, a secondary cooling device, a limiting device, a pressure sensor and a conceding device, wherein an outer metal crystallizer and a core metal liquid core-filling tube are arranged on a same axis along the continuous casting direction; the upper end of the core metal liquid core-filling tube is connected with a core metal temperature control crucible and the lower end thereof penetrates deeply in the outer metal liquid; the core metal liquid core-filling tube is used for isolating the outer layer and the core metal liquid to form an outer layer metal mold core; and the core metal liquid is casted. The pressure cover is connected with the edge end of the supporting plate and the inner side of the supporting plate is connected with a lower temperature crystallizer; an outer metal casting blank is ejected by applying pressure through the gas in the pressure cover. The invention eliminates cracks and oscillation marks which occur in common continuous casting blanks easily, can continuously cast the coating material by one time, and obtain a high-quality composite interface; and the follow-up processing production has low cost and high efficiency.

Description

technical field [0001] The invention belongs to the field of pressure processing in metal materials, and provides equipment and a process for fine forming of clad materials by pressure ejection, core-filling continuous casting and continuous casting. Background technique [0002] The development of new materials has been promoted due to the stringent requirements on materials due to the development of high technology. Composite materials can play the synergistic effect of their constituent raw materials, and at the same time have a large degree of freedom in material design, so they are developing rapidly. They are not only more widely used in the scope of application, but also improved in decoration, electrical conductivity, thermal conductivity, corrosion resistance and mechanical properties, more reasonable material selection and lower manufacturing costs, and the integration of structure and function has become an in-depth Potential advantages for development. [0003]...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/14B22D19/16
Inventor 吴春京梁贺黎红英杜玉刘增辉
Owner UNIV OF SCI & TECH BEIJING
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