Energy-saving easily-changeable high-temperature microwave heating chamber and manufacturing method thereof

A microwave heating cavity and easy-to-replace technology, which is applied in microwave heating and other directions, can solve the problems of easy breakage of resistance wire, silicon carbon rod, silicon molybdenum rod, small heating area of ​​heating element, and low microwave heating efficiency, so as to achieve good safety , Low manufacturing cost, easy maintenance and portability

Active Publication Date: 2009-10-28
唐山任氏巨源微波仪器有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the ability of a substance to absorb microwave energy is related to the complex dielectric constant of the substance, that is, the larger the loss factor, the stronger the ability to absorb microwave energy. Therefore, microwave heating has strong selectivity, that is, microwave is suitable for heating microwave-absorbing materials. Such as: SiC, carbon, ferrite, water, AlN, some semiconductor ceramics and cermets, metal micropowder, etc., while microwaves cannot directly heat bulk metal materials, because metals reflect microwaves; microwaves are also difficult to heat many insulators Materials, such as: glass, plastic (such as: polyethylene, polystyrene, etc.), quartz and some ceramic materials, because these materials are "transparent" to microwaves, they do not absorb or absorb microwave energy less; microwaves are more difficult to Heats most gases and liquids because they are more "transparent" to microwa

Method used

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  • Energy-saving easily-changeable high-temperature microwave heating chamber and manufacturing method thereof
  • Energy-saving easily-changeable high-temperature microwave heating chamber and manufacturing method thereof
  • Energy-saving easily-changeable high-temperature microwave heating chamber and manufacturing method thereof

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Embodiment 1

[0039] The first embodiment of the present invention will be described in detail below in conjunction with accompanying drawing 1 .

[0040] Fig. 1 is a schematic diagram of the "energy-saving easily replaceable high-temperature microwave heating chamber" and its components in the first embodiment of the present invention. The high-temperature microwave heating chamber in this embodiment is composed of a metal frame 1, a wave-transparent hardening layer 2, a wave-transparent heat insulation layer 3, a high-temperature microwave absorbing coating 4, a porous thin metal plate 5, and a base 6 from the outside to the inside. The five form a cube-shaped cavity 8 with an opening at the bottom. The cavity 8 cooperates with the base 6 as a whole to form a complete heating cavity. The manufacturing method is as follows:

[0041] (1) The porous thin metal plate 5 is a heat-resistant and oxidation-resistant steel plate with a thickness of 2mm and a grade of 2080, and is welded into a cav...

Embodiment 2

[0053] The second embodiment of the present invention will be described in detail below in conjunction with accompanying drawing 2 .

[0054] Fig. 2 is a schematic diagram of the "energy-saving easily replaceable high-temperature microwave heating chamber" and its components according to the second embodiment of the present invention. The high-temperature microwave heating cavity in this embodiment is composed of a wave-transparent hardening layer 2, a wave-transparent heat-insulating layer 3, a high-temperature microwave absorbing coating 4 and a base 6, wherein the first three form a cylindrical cavity 8 with an open bottom , the cavity 8 is taken as a whole and cooperates with the base 6 to form a complete heating cavity, and its manufacturing method is as follows:

[0055] (1) Zirconium-containing aluminum silicate blanket is selected for the wave-transmitting heat-insulating layer 3, and a suitable size is cut out, and then a cylindrical cavity in the shape shown in Figur...

Embodiment 3

[0063] The third embodiment of the present invention will be described in detail below in conjunction with accompanying drawing 3 .

[0064] Fig. 3 is a schematic diagram of the "energy-saving easily replaceable high-temperature microwave heating chamber" and its components according to the third embodiment of the present invention. The high-temperature microwave heating cavity in this embodiment is composed of a wave-transparent heat-insulating layer 3, a high-temperature microwave-absorbing coating 4 and an upper cover 7, wherein the first two form a cubic cavity 8 with an opening above, and the cavity 8 As a whole, it cooperates with the upper cover 7 to form a complete heating chamber, and its manufacturing method is as follows:

[0065] (1) Zirconium-containing silicate ceramic fiber is selected for wave-transparent heat insulation layer 3, and professional manufacturers are entrusted to use molds to produce integrated zirconium-containing aluminum silicate plate cavity a...

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Abstract

The invention relates to an energy-saving easily-changeable high-temperature microwave heating chamber and a manufacturing method thereof, which belong to the technical field of microwave high-temperature heating technology. The energy-saving easily-changeable high-temperature microwave heating chamber mainly comprises the following functional layers: an internal high-temperature microwave absorbing coating, a medium high-temperature wave-transmitting thermal insulating layer and an external wave-transmitting hardened layer. The manufacturing method is characterized by comprising the following steps: firstly, mixing a microwave absorbing component and water glass and/or commercial high-temperature glue (mud) to prepare slurry; secondly, uniformly coating the slurry on the high-temperature wave-transmitting thermal insulating layer to form a chamber internal surface in a certain shape; and finally, obtaining the energy-saving easily-changeable high-temperature microwave heating chamber by drying and preburning. The energy-saving easily-changeable high-temperature microwave heating chamber has the advantages of simple structure, easy change, low cost, large heating area, high thermal efficiency, convenient maintenance, high safety due to non-contact heating, supper-fast and ultra-temperature heating, and remarkable energy conservation effect and obvious economic benefits due to the selection because of the changing and using of heating chambers of various sizes according to the sizes of materials to be heated.

Description

technical field [0001] The invention relates to a heating cavity, in particular to an energy-saving easily replaceable high-temperature microwave heating cavity and a manufacturing method thereof, which belong to the technical field of microwave heating. Background technique [0002] At present, microwave energy, as a new type of heat source, has been increasingly used in heating fields, such as: food, paper, wood, sintering and so on. The microwaves used in actual heating are usually electromagnetic waves with frequencies of 915MHz and 2450MHz. The simple principle of microwave heating is that the polarization of the alternating electromagnetic field causes the free charges inside the material to rearrange and the dipoles to rotate repeatedly, resulting in strong vibration and friction. In this microscopic process, the alternating electromagnetic field The energy is converted into heat energy in the medium, which causes the temperature of the medium to rise. Therefore, mic...

Claims

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Application Information

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IPC IPC(8): H05B6/64C04B35/00
Inventor 申玉田徐艳姬王玺龙申偲伯申玉娟王建军
Owner 唐山任氏巨源微波仪器有限公司
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