Method for producing large-sized zirconium ingot with the specification Phi of more than 600mm
A production method and large-scale technology, applied in the fields of metallurgy, casting, and petrochemical industry, can solve problems such as difficulty in ensuring the uniformity of components in large ingots, 100% guarantee of weld quality, and inability to completely eliminate crevice corrosion. The effect of producing large-scale zirconium materials, excellent surface quality of ingots, and stable solidification process
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Embodiment 1
[0019] Embodiment 1 adds ZrO 2 Melting of zirconium ingots with alloy additives:
[0020] Step 1: Sponge zirconium (oxygen: 0.06%) and ZrO with a maximum particle size of no more than 30mm 2 Alloy additives, oxygen content target control 0.10%, fully mixed and pressed into electrode blocks:
[0021] Step 2: Use a vacuum plasma arc to weld the electrode block to the zirconium electrode, control the welding pre-vacuum to 2Pa, and the air leakage rate to 1.2Pa / min;
[0022] Step 3: Melt once into a Ф600mm ingot in a vacuum consumable electric arc furnace, the melting speed control parameters are: 22~16Kg / min, the arc stabilization control: the magnetic induction intensity is 30 gauss, and the arc stabilization current alternating time is controlled for 20 seconds; then Melting in a vacuum consumable electric arc furnace again to form a Ф700mm ingot, the melting speed control parameters are: 35~25Kg / min, the arc stabilization control: the magnetic induction intensity is 20 gauss...
Embodiment 2
[0025] Embodiment 2 adds the smelting of the zirconium ingot of Zr-2.5Nb alloy additive:
[0026] Step 1: Sponge zirconium (oxygen: 0.06%) and zirconium-niobium master alloy additives with a maximum particle size of no more than 30mm, the target oxygen content is controlled at 0.10%, fully mixed and pressed into an electrode block: the chemical composition of the zirconium-niobium master alloy : Niobium: 35%, Oxygen: 0.06%;
[0027] Step 2: Use a vacuum plasma arc to weld the electrode block to the zirconium electrode, control the welding pre-vacuum to 1.2Pa, and the air leakage rate to 1Pa / min;
[0028] Step 3: Melting on a vacuum consumable electric arc furnace once into a Ф540mm ingot, the melting speed control parameters are: 15~10Kg / min, the arc stabilization control: the magnetic induction intensity is 20 gauss, and the arc stabilization current alternating time is controlled for 20 seconds; After the second vacuum consumable electric arc furnace melting, a Ф600mm ingot...
Embodiment 3
[0031] The smelting of the zirconium ingot that does not add alloy additive in embodiment 3:
[0032] Step 1: Compress zirconium sponge (oxygen: 0.08%) with a maximum particle size of no more than 30mm into an electrode block:
[0033] Step 2: Use the vacuum plasma arc to weld the electrode block to the zirconium electrode, control the welding pre-vacuum to 1.2Pa, and the air leakage rate to 1.3Pa / min;
[0034] Step 3: Melt once into a Ф600mm ingot in a vacuum consumable electric arc furnace, the melting speed control parameters are: 22~16Kg / min, the arc stabilization control: the magnetic induction intensity is 30 gauss, and the arc stabilization current alternating time is controlled for 20 seconds; then Melting in a vacuum consumable electric arc furnace again to form a Ф700mm ingot, the melting speed control parameters are: 35~25Kg / min, the arc stabilization control: the magnetic induction intensity is 20 gauss, the arc stabilization current alternating time is controlled ...
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