Unlock instant, AI-driven research and patent intelligence for your innovation.

Fly ash sintered brick and manufacture method thereof

A technology for fly ash and sintered bricks, which is applied to clay products, other household appliances, building components, etc., can solve the problems of uneven surface, small cracks, peeling, etc., and achieves good thermal insulation performance, not easy to peel, and low cost. Effect

Active Publication Date: 2012-07-18
准格尔旗粉煤灰煤矸石研发中心
View PDF0 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although a large amount of waste fly ash is used, and the strength performance can be guaranteed, the surface is not smooth, peeled, and has small cracks, which have become a headache in the construction industry

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Fly ash sintered brick and manufacture method thereof
  • Fly ash sintered brick and manufacture method thereof
  • Fly ash sintered brick and manufacture method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0025] figure 1 It is a schematic flow chart of the preparation method of the fly ash sintered brick of the present invention. Such as figure 1 As shown, the method includes the following steps:

[0026] Step 10, take fly ash, bentonite and aggregate and grind them separately, and take 70% to 80% of fly ash, 5% to 8% of bentonite and 15% to 22% of aggregate to transport to the batching machine, and then transported to the mixer by a conveyor, add water accounting for 20% to 25% of the total mass of fly ash, bentonite and aggregate for stirring.

[0027] The step 10 is further divided into two steps of material preparation and batching, wherein the material preparation includes selecting fly ash, bentonite and aggregate.

[0028] The preparation process of fly ash is as follows:

[0029] Retrieve the fly ash from the power plant, transport it to the material storage yard, let it dehydrate naturally to below 20%, and require the SiO in the fly ash 2 The content of ≥40%, SO ...

example 1

[0051] 70% of fly ash, 8% of bentonite and 22% of aggregate were tested according to mass percentage, wherein the aggregate contained 66% of coal gangue and 44% of ironmaking slag according to its mass percentage.

[0052]First, weigh 7.0 kg of fly ash, 0.8 kg of sodium-based bentonite (if there is no sodium-based bentonite, calcium-based bentonite can be used instead), 1.45 kg of coal gangue and 0.75 kg of ironmaking slag are transported to the batching machine, and then passed After the conveyor is transported to the high-speed twin-shaft mixer, 2.05 kg of water is added for mixing; then, the mixed material is transported to the rolling machine for rolling for 10 minutes; then, the rolled material is piled up on the site for 1 day for aging , until the moisture content of the material is ≤20% when extruded into a billet; then, after the material is matured, under the condition of a pressure of 1.8 MPa and a moisture content of the material ≤20%, the material is extruded with ...

example 2

[0055] 75% of fly ash, 7% of bentonite and 18% of aggregate were tested according to mass percentage, wherein the aggregate contained 66% of coal gangue and 44% of ironmaking slag according to its mass percentage.

[0056] First, weigh 7.5 kg of fly ash, 0.7 kg of sodium-based bentonite (if there is no sodium-based bentonite, calcium-based bentonite can be used instead), 0.8 kg of coal gangue and 1.0 kg of ironmaking slag are transported to the batching machine, and then passed After the conveyor is transported to the high-speed twin-shaft mixer, 2.3 kg of water is added for mixing; then, the mixed material is transported to the rolling machine for rolling for 10 minutes; then, the rolled material is piled up on the site for 1 day for aging , until the moisture content of the material is ≤20% when extruded into a billet; then, after the material is matured, under the condition of a pressure of 1.8 MPa and a moisture content of the material ≤20%, the material is extruded with a ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
particle diameteraaaaaaaaaa
particle diameteraaaaaaaaaa
Login to View More

Abstract

The invention relates to a manufacture method of a fly ash sintered brick, comprising the following steps of: taking and respectively grinding fly ash, bentonite and aggregate, conveying the materials to a batching plant, and conveying the materials to a stirrer for stirring by a conveyer; conveying the materials which are stirred evenly to an edge runner mill for rolling; carrying out curing to the rolled materials; conveying the cured materials to a press brick machine for extruding and cogging; drying the extruded unburned brick at normal temperature and normal pressure; and putting the dried unburned brick in a kiln for sintering, namely manufacturing the fly ash baked brick. The preparation method utilizes high volume fly ash added with bentonite to replace clay for manufacturing thebrick, thus leading the fly ash sintered brick to have the beneficial effects of good insulating performance, good degree of finish, no easy scaling and no crack, being capable of realizing the advantages of energy conservation, environment protection and low cost.

Description

technical field [0001] The invention relates to a fly ash sintered brick and a preparation method thereof, in particular to a high-volume fly ash sintered brick and a preparation method thereof, belonging to the technical field of building brick sintering. Background technique [0002] In recent years, there have been more and more thermal power plants in my country, with an annual ash discharge of hundreds of millions of tons, which not only occupies a large amount of land, but also causes great pollution to the environment. Therefore, the comprehensive utilization of fly ash has become a major research topic. topic. For this reason, the state calls on people to "turn waste into treasure", and proposes a series of preferential policies on energy conservation and utilization of waste. [0003] At present, it is very common to use high-volume fly ash to produce building bricks, especially in the aspects of high-volume fly ash autoclaved bricks and high-volume fly ash sintered...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C04B33/00E04C1/00
Inventor 张开元
Owner 准格尔旗粉煤灰煤矸石研发中心