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Copper-base titanium carbide metal ceramic self-lubricating abrasion-proof material

A technology of copper-based titanium carbide and wear-resistant materials, applied in the direction of mechanical equipment, bearing components, shafts and bearings, can solve the problem of reducing the strength, toughness and wear resistance of composite materials, not suitable for high-load working conditions, and low strength of bearing materials etc. to achieve the effects of improving sintering performance, reducing friction coefficient, and prolonging high-temperature service performance

Inactive Publication Date: 2012-03-21
无锡爱斯特陶瓷复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are few solid lubricants that can withstand high sintering temperatures without losing lubricating properties, and their uneven distribution and damage to the continuity of the matrix will significantly reduce the strength, toughness and wear resistance of composite materials
In addition, due to the addition of solid lubricants (usually solid lubricant materials have non-wetting properties), the strength of the sintered bearing material is very low, the wear resistance is not good, and it is not suitable for high-load working conditions

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Take by weight 30 parts of copper powder, totally 60 parts of titanium powder and carbon powder (the mol ratio of titanium powder and carbon powder should be 1: 1), 5 parts of graphite, 5 parts of aluminum; Drying and degassing under high temperature and vacuum conditions, and then ball milling to mix evenly; then use molding (pressure between 10 ~ 200Mpa) to press into a φ12 cm blank; put the pressed blank into the mold, vacuumize and ignite the compact ; After the compact is completely burned and still in a semi-molten state, use a press to apply pressure to the blank through the mold. Since there is no air, a high-density cermet self-lubricating wear-resistant material can be obtained. Of course, if necessary, some other substances such as boron nitride can also be added.

[0017] The obtained wear-resistant material is detected, the three-point bending strength of the wear-resistant material reaches 1050MPa, the crush strength is 1500MPa, the friction coefficient is...

Embodiment 2

[0019] Take by weight 20 parts of copper powder, totally 72 parts of titanium powder and carbon powder (the mol ratio of titanium powder and carbon powder should be 1: 1), 5 parts of graphite, 3 parts of aluminum; Drying and degassing under high temperature and vacuum conditions, and then ball milling to mix evenly; then use molding (pressure between 10 ~ 200Mpa) to press into a φ12 cm blank; put the pressed blank into the mold, vacuumize and ignite the compact ; After the compact is completely burned and still in a semi-molten state, use a press to apply pressure to the blank through the mold. Since there is no air, a high-density cermet self-lubricating wear-resistant material can be obtained.

[0020] The obtained wear-resistant material is tested, the three-point bending strength of the wear-resistant material reaches 800MPa, the crush strength is 1350MPa, the friction coefficient is 0.23, and the thermal conductivity is 55W / mK. The friction test (with a pressure of 15N an...

Embodiment 3

[0022] Take by weight 40 parts of copper powder, totally 55 parts of titanium powder and carbon powder (the mol ratio of titanium powder and carbon powder should be 1: 1), 3 parts of graphite, 2 parts of aluminum; Drying and degassing under high temperature and vacuum conditions, and then ball milling to mix evenly; then use molding (pressure between 10 ~ 200Mpa) to press into a φ12 cm blank; put the pressed blank into the mold, vacuumize and ignite the compact ; After the compact is completely burned and still in a semi-molten state, use a press to apply pressure to the blank through the mold. Since there is no air, a high-density cermet self-lubricating wear-resistant material can be obtained.

[0023] The obtained wear-resistant material is tested, the three-point bending strength of the wear-resistant material reaches 1250MPa, the crush strength is 1850MPa, the friction coefficient is 0.28, and the thermal conductivity is 125W / mK. The friction test (the pressure is 15N, th...

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Abstract

The invention relates to a copper-base titanium carbide metal ceramic self-lubricating abrasion-proof material. According to the technical scheme provided by the invention, the copper-base titanium carbide metal ceramic self-lubricating abrasion-proof material comprises the following components in part by weight: 20 to 45 parts of copper (Cu), 40 to 80 parts of titanium carbide (TiC) and 0.1 to 15 parts of graphite. The abrasion-proof material has the characteristics of high temperature resistance, high bearing capacity, self-lubricating performance, high abrasion resistance and the like and can meet the requirements of a high-temperature and high-speed bearing.

Description

technical field [0001] The invention belongs to the technical field of material synthesis, and relates to a wear-resistant material that can be used in the manufacture of high-temperature and high-speed bearings, in particular to a copper-based titanium carbide cermet self-lubricating wear-resistant material. Background technique [0002] Bearings used in aviation jet engines, metallurgical high-speed rolling mills, and machine tools are required to have good rigidity, low temperature rise, and be able to withstand large centrifugal forces because they work under high-speed and high-temperature conditions. Generally speaking, the dn value of high peripheral speed bearings used in jet engine main shafts can reach 2.2 million, while the dn value of high angular speed bearings used in dental drills can reach 630,000. The biggest problem with this kind of bearing working at high speed is centrifugal force and temperature rise. [0003] Ordinary alloy bearings mainly obtain high...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C29/10C22C30/02C22C1/05F16C33/04
Inventor 王华彬
Owner 无锡爱斯特陶瓷复合材料有限公司