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TIG (tungsten inert gas welding) power assistant double TIG (tungsten inert gas welding) compound heat source welding equipment and method

A composite heat source and welding equipment technology, applied in welding equipment, arc welding equipment, metal processing equipment, etc., can solve problems such as unsatisfactory thermal conductivity of hot wire, limit the application of welding materials, destroy the welding wire feeding process, etc., to achieve convenient Promote, improve cladding efficiency, improve the effect of welding quality

Inactive Publication Date: 2011-04-06
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the use of TIG arc heating, its energy density is very high. For materials with low thermal conductivity, it is easy to melt before the welding wire is fed, which will destroy the normal welding wire feeding process.
[0006] The above two methods are not ideal for hot wires with high resistivity and low thermal conductivity, such as pure iron, which greatly limits the application of welding materials in high-efficiency TIG welding. How to expand the selection range of welding wire and Realizing the combination of high-quality and high-efficiency welding has become the key to expanding the application of TIG welding in industrial production, especially in some special fields, such as high-quality and high-efficiency surfacing welding of pure iron elastic belts

Method used

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  • TIG (tungsten inert gas welding) power assistant double TIG (tungsten inert gas welding) compound heat source welding equipment and method
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  • TIG (tungsten inert gas welding) power assistant double TIG (tungsten inert gas welding) compound heat source welding equipment and method

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Embodiment 1

[0017] Example 1: Combination figure 1 , The present invention is a TIG power supply-assisted dual TIG composite heat source welding equipment, which is composed of a main TIG power supply, a TIG main welding torch, a wire guide nozzle, a secondary TIG power supply, a wire feeding device and a workpiece, and is characterized in that: the main TIG power supply Connect the main TIG welding torch and the workpiece respectively. The main TIG power supply, the main TIG welding torch, the main welding arc and the workpiece form the main welding circuit; the auxiliary TIG power supply is respectively connected to the wire guide and the workpiece, and the wire guide is inserted into the wire guide sent by the wire feeding device. The welding wire, the wire guide nozzle, the auxiliary TIG power source, the workpiece and the welding pool form the hot wire circuit, and the wire feeding device is insulated from the workpiece.

[0018] The welding method realized by the double TIG composit...

Embodiment 2

[0019] Example 2: Combination Figure 1-Figure 5 , the present invention is based on the low welding efficiency of traditional tungsten electrode argon arc welding and the limited ability of tungsten electrode to carry current, which limits its application in the field of large and thick plates and surfacing welding. A hot wire under the action of dual TIG composite power sources is proposed Welding Technology. The resistance heat or arc heat generated by the auxiliary TIG power supply is used to heat the welding wire to increase the welding heat input as a whole to make up for the heat input limitation caused by the limited carrying capacity of the tungsten electrode. It alleviates the power capacity requirement of TIG power supply, improves the service life of tungsten electrode, and improves production efficiency. Since the heat of the composite heat source is concentrated to the end of the welding wire, the heat input of the base metal is reduced, and the dissolved amount...

Embodiment 3

[0022] Example 3: Combination Figure 1-Figure 5 , the present invention introduces the auxiliary TIG power supply into the tungsten argon arc welding system, firstly, the wire feeding device and the welding wire are insulated from the workpiece, and the two electrodes of the auxiliary TIG power supply are respectively connected to the wire feeding nozzle and the workpiece to form a conductive loop, such as figure 1 shown. When the welding process starts, the main welding circuit is turned on, the main arc is ignited to preheat the workpiece for 1-2 s, and then the welding wire is fed through the wire feeding device. Under the action of the arc plasma generated by the arc, the auxiliary arc is easily ignited between the end of the welding wire and the workpiece. Under the action of the heat generated by the arc, the end of the welding wire melts and forms a droplet. As the droplet grows, the auxiliary arc The heating effect on the welding wire gradually decreases. Due to the ...

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Abstract

The invention provides a TIG (tungsten inert gas welding) power assistant double TIG (tungsten inert gas welding) compound heat source welding equipment and method, which heats up a welding wire through resistance heat or electric arc heat production at different-droplet transferring patterns to improve the welding wire cladding efficiency. The TIG power assistant double TIG compound heat source welding equipment consists of a main TIG power, a TIG main welding torch, a conducting wire nozzle, an assistant TIG power, a wire feed device and a work piece, wherein the main TIG power is connected with the TIG main welding torch and the work piece respectively, the main TIG power, the TIG main welding torch, a main welding arc and the work piece constitute a main welding loop; the welding method is that leading the assistant TIG power in a routine argon tungsten-arc welding system, connecting two electrodes of the assistant TIG power on the wire feed device and the work piece to form an electric conduction loop, and changing the size of the assistant TIG power electric current in the welding process to form the different-droplet transferring patterns. The invention has simple equipment, low cost, and is convenient to promote in the industrial production.

Description

(1) Technical field [0001] The invention relates to welding technology, in particular to a dual TIG composite heat source welding device and method assisted by a TIG power source. (2) Background technology [0002] Due to the reliable protection of the arc and the molten pool by the shielding gas, the argon tungsten arc welding completely eliminates the damage of oxygen, nitrogen, hydrogen and other impurity gases to the welding metal, and the welding arc is extremely stable, which can achieve high-quality welding and obtain excellent welds. However, due to the limitation of the current carrying capacity of the tungsten electrode, the arc power is restricted, resulting in low welding speed and low production efficiency. [0003] The hot wire TIG welding method is to preheat the welding wire on the basis of ordinary TIG welding to increase the welding heat input, increase the melting speed, and thus improve the welding speed. The principle is to heat the welding wire to a ce...

Claims

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Application Information

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IPC IPC(8): B23K9/167B23K9/10B23K9/06
Inventor 吕世雄黄永宪敬小军曲杰磨安详于冲冲郑传奇徐永强张芙蓉
Owner HARBIN INST OF TECH
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