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Method for optimizing parameter of high phosphorus iron ore smelting process

A process parameter optimization, high-phosphorus iron ore technology, applied in electrical digital data processing, special data processing applications, instruments, etc., can solve problems such as threats to health and life safety, inability to observe dynamic changes, and unusable crucibles. Achieving the effect of high practical value, simple and feasible method and less consumables

Active Publication Date: 2011-07-20
KUNMING UNIV OF SCI & TECH
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

Process parameters such as alkalinity, carbon ratio, temperature, particle size, and composition factors in high-phosphorus ore iron and steel smelting usually need to be obtained through muffle furnace experiments, which require a large number of small and medium experiments and consume a lot of energy and materials, such as steel Among them, a large number of crucibles need to be purchased. In many cases, the corrosion of the crucible has caused the crucible to be unusable and the pollution is also very serious.
A large amount of dense smoke and volatile and harmful gases discharged in the experiment have posed a serious threat to human health and life safety. At present, it is an important period for energy conservation and emission reduction. The country advocates low-carbon economy, but without passing the experiment and Unable to get optimization for these parameters
However, the muffle furnace experiment cannot observe the dynamic changes of its smelting

Method used

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  • Method for optimizing parameter of high phosphorus iron ore smelting process
  • Method for optimizing parameter of high phosphorus iron ore smelting process
  • Method for optimizing parameter of high phosphorus iron ore smelting process

Examples

Experimental program
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Effect test

Embodiment 1

[0031] The specific method is: (1) put samples with different ratios (or the particle size of mineral powder, carbon ratio, temperature) on a thermogravimetric analyzer for kinetic experiments; (2) obtain differential heat at regular intervals Scanning calorimetric data; (3) Make a time series table of the obtained data and put it into the software used for analysis; (4) Judge the smelting effect according to the image features, so as to determine the optimal process parameters.

[0032] The selection of alkalinity in the smelting of a high phosphorus iron ore, the range of alkalinity is 0.8, 1.1, 1.4, 1.7, 2.0. After proportioning, the thermogravimetric experiment was used for analysis. The experimentally obtained differential thermal scanning calorimetry data is made into a dynamic map with VRA software (such as Figure 1-5 ). It is found that when the alkalinity is 1.1 to 1.4, the clouds are concentrated and symmetrical along the upper left and lower right diagonals. The ...

Embodiment 2

[0034] The selection of the optimum melting temperature in the smelting of a high phosphorus iron ore ranges from 1350°C, 1400°C, 1450°C, 1500°C, 1550°C. After proportioning, use thermogravimetric experiment to carry out isothermal analysis. The experimentally obtained differential thermal scanning calorimetry data is made into a dynamic map with VRA software (such as Figure 6-10 ). It is found that at 1450°C, the cloud color is concentrated and symmetrical along the upper left and lower right diagonal lines. The actual muffle furnace experiment also proves that the slag-iron phase is evenly distributed at around 1450°C (known by scanning electron microscope morphology analysis) . VRA software is existing software, we just use this software for analysis.

[0035] The invention is applied to the optimization of smelting parameters, the method is simple and convenient, and has high practical value, and provides a reliable and practical experimental optimization method for th...

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Abstract

The invention discloses a method for optimizing a parameter of a high phosphorus iron ore smelting process. The method is mainly applied to selection and design of the parameter of the high phosphorus iron ore smelting process. The method comprises the following steps of: (1) placing a sample having different proportions (or granularities, carbon proportions and temperatures of ore powder) on a thermogravimetry analyzer and performing a dynamics experiment; (2) acquiring thermal data of differential thermal quantity at a certain interval; (3) making a time sequence table according to the acquired data and putting the time sequence table into used software for analysis; and (4) judging a smelting effect according to an image characteristic so as to determine the best process parameter. As the method is applied to the optimization of the smelting parameter, the method is simple and convenient, and has high practical value; and a reliable and practical detection and experiment method is provided for the optimization of various smelting parameters of high phosphorus iron ore. By the method, the shortcoming of the conventional muffle furnace experiment is solved; moreover, the cost and the material consumption are low, so the energy is saved and the emission is reduced; and a special representation measure for converting dispersed data into an image is adopted.

Description

technical field [0001] The invention relates to the fields of metallurgy and chemical engineering technology, statistics and digital image processing, and specifically relates to a method suitable for optimizing process parameters of high-phosphorus ore iron and steel smelting. Background technique [0002] Process parameters refer to a series of basic data or indicators of the process of completing a certain work, that is to say, these basic parameters constitute the content of process operation or design. Process parameters such as alkalinity, carbon ratio, temperature, particle size, and composition factors in high-phosphorus ore iron and steel smelting usually need to be obtained through muffle furnace experiments, which require a large number of small and medium experiments and consume a lot of energy and materials, such as steel Among them, a large amount of crucibles need to be bought. In many cases, the corrosion of the crucibles has caused the crucibles to be unable...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F17/50
Inventor 王华范国锋卿山徐建新
Owner KUNMING UNIV OF SCI & TECH
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