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Process for preparing veterinary rabies inactivated and freeze-dried vaccine through suspension culture cell

A suspension culture cell and suspension culture technology, which is applied in the field of suspension culture cells to manufacture veterinary rabies inactivated freeze-dried vaccine technology, can solve the problems of unfavorable animal rabies prevention and control, high cost, and process conditions to be optimized, etc. Titer and antigen yield, easy scale-up of the process, and the effect of process automation

Active Publication Date: 2011-11-02
JINYUBAOLING BIO PHARMA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the production of veterinary inactivated rabies vaccines in China uses the traditional rotary bottle process, which is cumbersome and has low antigen content, which cannot meet the quality requirements. At present, there is no supply in the market. All veterinary inactivated rabies vaccines are completely dependent on imports, which are expensive and costly. , It is difficult to promote and use in rural areas and economically backward areas, which is not conducive to the prevention and control of animal rabies. Therefore, the development of safe and efficient veterinary rabies inactivated vaccines, the localization of veterinary rabies inactivated vaccines as soon as possible, and the reduction of vaccine costs can be controlled. and eradication of rabies
[0003] At present, the domestic BHK21-C13 cell production of veterinary rabies vaccine still uses the traditional spinner bottle culture process, which has small batches, low efficiency, high labor intensity, and takes up a lot of space. Rabies virus strains (Flury strains, etc.) are inoculated to grow in a single layer The BHK21-C13 cells were maintained for 4-5 days, harvested at one time, frozen and thawed, and prepared into a vaccine
Because each spinner bottle is an independent cell culture unit, the cell quality, virus yield and titer of each bottle are different, and the operation is labor-intensive, resulting in large batch-to-batch variation of domestic rabies vaccines and high endotoxin caused by hidden contamination and other shortcomings
[0004] Reactor suspension culture BHK21-C13 cells to produce rabies virus technology is a way to solve the above problems, but at present there is no mature method of using BHK21-C13 cell suspension technology to manufacture veterinary rabies inactivated vaccine, and the specific process conditions need to be optimized. To achieve the purpose of producing high-quality veterinary rabies inactivated vaccine

Method used

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  • Process for preparing veterinary rabies inactivated and freeze-dried vaccine through suspension culture cell
  • Process for preparing veterinary rabies inactivated and freeze-dried vaccine through suspension culture cell
  • Process for preparing veterinary rabies inactivated and freeze-dried vaccine through suspension culture cell

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Embodiment 1 laboratory shake flask culture BHK21-C13 cell

[0019] 1. Seed cell recovery

[0020] Take out a frozen BHK21-C13 suspension cell line from liquid nitrogen, thaw quickly at 37°C, and centrifuge at 1000rpm for 5 minutes. Discard the supernatant, add appropriate amount of MEM nutrient solution (containing 10% newborn bovine serum) to resuspend, transfer to 75cm 2 Fill the cell culture flask with MEM nutrient solution to 30ml, and let it stand at 37°C for adherent culture.

[0021] 2. Cell passage

[0022] Discard the nutrient solution after 48-72 hours of cell culture, add 10ml of digestive solution (0.02% EDTA-0.25% trypsin solution), digest for about 2 minutes, discard the digestive solution, let it stand for 3-5 minutes, and add MEM nutrition Liquid 90ml, divided into 3 new culture bottles, the volume of each bottle is about 30ml, 37 ℃ static culture.

[0023] 3. Cell shake flask culture

[0024] After 48-72 hours of cell adherent culture, discard the...

Embodiment 2

[0025] Example two 5L and production scale reactor BHK21-C13 cell suspension culture

[0026] 1. BHK21-C13 cell suspension culture in 5L reactor

[0027] Cultured shake flask cells (cell density ≥ 2.0×10 6 Cells / ml, activity rate greater than 90%) 800-1000ml mixed in a special inoculation bottle, sampling and counting, sterility test. Transfer the cells in the inoculation bottle to a 5L reactor, add about 4000ml of suspension nutrient solution, and dilute to 0.2-0.5×10 6 Cells / ml, set cell culture temperature: 36.5±0.5°C, pH: 7.20±0.1, DO: 20%-60%, speed varies with cell density, culture volume, stirring method, generally at 60-110rpm . Sampling and counting after 48 hours of cell culture, when the cell density ≥ 2.0×10 6 Transfer the cell liquid to a 50L reactor for culture at the cell / ml, otherwise continue to culture to the desired cell density.

[0028] 2. BHK21-C13 cell suspension culture in 50L reactor

[0029] Add about 45L of suspension nutrient solution to dilut...

Embodiment 3

[0038] Embodiment three production scale rabies virus cultivation

[0039] 1. Cultivation of adherent rabies

[0040] Take well-growing BHK21-C13 adherent cells (175cm 2 Kerry bottle), add about 10ml of digestive juice, digest for about 2 minutes, discard the digestive juice, let it stand for 3-5 minutes, add about 720ml of MEM maintenance solution (containing 1% newborn bovine serum), and insert rabies adherent species Poison 1% (v / v), divided into 8 pieces of 175cm 2 Cultivate statically at 34±1°C in a Kirschner flask; after culturing for 48-72 hours, add about 5-10ml of 7.5% sodium bicarbonate to adjust the pH to 7.4±0.5. Continue to cultivate until 96-120h to harvest the virus liquid, store it in a freezer at -20°C, and take a sample to detect LD 50 , virus content ≥ 10 per 0.03ml 5.5 .

[0041] 2. Suspension Seed Virus Culture

[0042] Get well-grown suspension BHK21-C13 cells in a 5L reactor (the operation method is the same as in Example 2), discard the suspension...

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Abstract

The invention relates to a process for preparing a veterinary rabies inactivated vaccine, in particular to a process for preparing a veterinary rabies inactivated and freeze-dried vaccine through a suspension culture cell. The method has the key point that: a bioreactor is used for large-scale suspension culture of baby hamster kidney BHK21-C13 cells and rabies virus is inoculated, and the rabiesvirus is subjected to mass propagation through a fed-batch and perfusion technology, so that a high-concentration and high-titer rabies antigen is obtained and concentrated, inactivated and purified to prepare the veterinary rabies inactivated vaccine; and thus, technical problems such as complexity, low antigen content, low effectiveness, large dosage, poor batch-to-batch variation and the like existing in the conventional process are solved.

Description

technical field [0001] The invention relates to a method for manufacturing an inactivated rabies vaccine for veterinary use, in particular to a process for producing an inactivated rabies lyophilized vaccine for veterinary use by suspension culture cells. Background technique [0002] About 93% of Chinese rabies patients are caused by domestic dogs, 6% are caused by cats, and a few are caused by pigs and mice. Therefore, the localization of veterinary rabies inactivated vaccines and domestic animals are regularly injected with rabies inactivated vaccines It is an important way to control and eliminate rabies in our country. At present, the production of veterinary inactivated rabies vaccines in China uses the traditional rotary bottle process, which is cumbersome and has low antigen content, which cannot meet the quality requirements. At present, there is no supply in the market. All veterinary inactivated rabies vaccines are completely dependent on imports, which are expens...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A61K39/205C12N7/00C12N7/08A61P31/14
Inventor 刘国英谯晓燕郝鹏薛清赵丽霞
Owner JINYUBAOLING BIO PHARMA CO LTD
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