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Method for preparing blocky graphite anode with high density and low resistivity in short process

A block graphite, high-density technology, applied in the direction of manufacturing tools, ceramic molding machines, etc., can solve the problems of increasing the number of dipping and roasting, poor oxidation resistance, low product strength, etc., to reduce the dipping and roasting process, improve density and heat conduction Sexuality and the effect of reducing production costs

Active Publication Date: 2013-08-28
EAST CHINA UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the large thickness of the square graphite block, in the preparation process, the roasting process, impregnation process, and graphitization process all need to be strictly controlled and operated, and a longer roasting graphitization temperature rise curve is adopted, and processing and assembly are required at the end, which improves the production efficiency. The production cycle, and because the physical and chemical properties of graphite blocks are not completely uniform, graphite anodes with poor performance are prone to cracks during use
Using petroleum coke as raw material, the prepared graphite anode has high resistivity and high ash content, which leads to increased energy consumption and reduced product purity during use.
However, medium-temperature asphalt is used as the binder, the carbon residue rate is low, and the product strength is low. In order to increase the bulk density, it is necessary to increase the number of dipping and roasting
The graphite anode made by the above method has low strength, high resistivity and poor oxidation resistance
Due to the need to increase the number of dipping and roasting, the production cycle is long and the energy consumption is high, which seriously restricts the production of graphite anodes in my country's carbon industry.
The new preparation process of bulk graphite is hot pressing. For example, Chinese patent application number 200410012433.5 relates to a preparation method of high thermal conductivity graphite material. Difficult to be widely used

Method used

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  • Method for preparing blocky graphite anode with high density and low resistivity in short process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Please see attached figure 1 , the specification is 2500mm×1500mm×150mm. Make the true density 2.13g / cm 3 , the high-quality needle coke with an ash content of 0.1% is sieved and ultrafinely ground to make four kinds of particles of 2~1mm, 1~0.5mm, 0.5~0.15mm, 0.15~0.076mm and ultrafine powder below 0.076mm Material, so that the purity is above 85%, the weight ratio of the above five particle sizes of needle coke is 2-1mm 125kg, 1-0.5mm 225kg, 0.5-0.15mm 300kg, 0.15-0.076mm 125kg, 0.076mm 225kg, And add 10kg of crushed graphite below 1mm for batching. Dry mix 10kg of crushed graphite and 1000kg of needle coke evenly, and heat to 160±5°C. Then add 214.5kg of modified asphalt with a softening point of 108-110°C, knead in a kneading pot at 160±5°C for 20 minutes, and knead evenly. The mold is preheated to 140°C, the paste is tamped, vibrated, and then warm molded with a pressure of 23.6MPa. Ensure that the bulk density of the pressed product is 1.74±0.02g / cm 3 , when...

Embodiment 2

[0037] The specification is 2500mm×1500mm×150mm. Make the true density 2.13g / cm 3, the high-quality needle coke with an ash content of 0.05% is sieved and ultrafinely ground to make four kinds of particles of 2~1mm, 1~0.5mm, 0.5~0.15mm, 0.15~0.076mm and ultrafine powder below 0.076mm Material, so that its purity is above 85%, the weight ratio of the above five particle sizes of needle coke is 2~1mm 125kg, 1~0.5mm 225kg, 0.5~0.15mm 300kg, 0.15~0.076mm 125kg, 3 , the key temperature zone is raised by 5°C per hour during firing, and the maximum temperature on the surface of the sample is controlled at 1100°C to ensure that the roasted product does not deform or crack, and the bulk density is kept at 1.63±0.02g / cm 3 ; Then impregnate with impregnated pitch, the vacuum degree is 1.5kPa, and the pressurization pressure is 1.2MPa; the surface temperature of the re-roasted sample is 1000°C to ensure that the volume density of the second-baked product reaches 1.74g / cm 3 . After graph...

Embodiment 3

[0039] The specification is 2500mm×1500mm×150mm. Make the true density 2.13g / cm 3 Above, high-quality needle coke with an ash content of 0.05% is sieved and ultrafinely ground to make four kinds of particles of 2~1mm, 1~0.5mm, 0.5~0.15mm, 0.15~0.076mm and ultrafine particles below 0.076mm Powder, so that the purity is above 85%, the weight ratio of the above five particle sizes of needle coke is 2~1mm 125kg, 1~0.5mm 225kg, 0.5~0.15mm 200kg, 0.15~0.076mm 125kg, 3 , the key temperature zone is raised by 5°C per hour during firing, and the maximum temperature on the surface of the sample is controlled at 1100°C to ensure that the roasted product does not deform or crack, and the bulk density is kept at 1.63±0.02g / cm 3 ; then impregnate with impregnated pitch, adopt a vacuum degree of 1.5kPa, and a pressurized pressure of 1.0MPa; re-roast the sample surface temperature at 1000°C to ensure that the volume density of the second-baked product reaches 1.74g / cm 3 . After graphitizati...

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Abstract

The invention relates to a method for preparing a blocky graphite anode with high density and low resistivity in a short process, which comprises the following main technological processes: selecting and using excellent needle coke; adding little graphite, crushing and evenly dry-mixing; adding modified asphalt and kneading at a certain temperature; tamping, vibrating and temperature mold-forming; then roasting and carrying out dipping-roasting to increase the strength and intensity of the product; and finally graphitizing to lower electrical resistivity and obtain the finished product. The method for manufacturing the blocky graphite anode with high density and low resistivity in the short process has the advantages of: short cycle of preparing process and low preparing cost; the prepared graphite anode has high density, low resistivity, a fine and even internal structure, small ash content and high mechanical intensity and thermal shock resistance.

Description

【Technical field】 [0001] The invention relates to the technical field of graphite anodes, in particular to a method for preparing a short-flow, high-density, low-resistance bulk graphite anode. 【Background technique】 [0002] The block graphite anode for molten salt electrolysis is a new type of tool material in the non-metallic field. The graphite anode requires high purity, good oxidation resistance, and low pressure drop in order to reduce energy consumption and other production costs and increase production capacity. Graphite materials are required to have high density, low resistivity, low ash content, fine and uniform internal structure, high mechanical strength and thermal shock resistance. [0003] The traditional preparation method of block graphite anode is to use petroleum coke and medium temperature pitch as raw materials, after vibration molding or extrusion molding, and then through roasting, impregnation, graphitization and other processes. The block density ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25C3/12C04B35/52C04B35/64B28B1/08
Inventor 路贵民张灿于建国孙泽
Owner EAST CHINA UNIV OF SCI & TECH
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