High strength aluminosilicate hollow glass microsphere and preparation method thereof

A technology of hollow glass microspheres and aluminosilicate, which is applied in the field of aluminosilicate high-strength hollow glass microspheres and its preparation, to achieve the effects of good water resistance, improved chemical stability, and reduced crystallization tendency

Active Publication Date: 2012-01-18
(CNBM) BENGBU DESIGN & RES INST FOR GLASS IND CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are two main products on the market, one is the hollow microspheres produced during the combustion of coal powder, the appearance is gray, the chemical composition is mainly silica and alumina, the composition fluctuates greatly, and the compressive strength is low; the other One is the hollow glass microspheres produced by people through industrialization, mainly borosilicate, which has low compressive strength and cannot meet the requirements of special fields
[0004]However, with the continuous development of science and technology and the continuous development of new application fields, the performance requirements of hollow glass microspheres are getting higher and higher, especially the compressive strength performance, If it is added to polymer materials to prepare low-density materials, especially solid buoyant materials, due to the low compressive strength of hollow glass microspheres, hollow glass microspheres are easy to break, resulting in insignificant addition effects and no effect; During oil drilling, some oil wells have a depth of more than 6,000 meters, or even tens of thousands of meters, and low-density cement slurry regulated by ultra-high-strength hollow glass is required for cementing. At present, it is difficult for commercial hollow glass beads to meet their use requirements, so the development of A high-strength, ultra-high-strength hollow glass microsphere will help to expand the application field of hollow glass microspheres on the one hand, and will help to improve the overall performance of composite materials with hollow glass microspheres as additives

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Calculated by weight, 52.4kg of quartz sand, 1.94kg of feldspar, 8.15kg of calcium carbonate, 9.14kg of alumina, 17.5kg of soda ash, 3kg of lithium carbonate, 1.8kg of mirabilite, and 0.8kg of iron oxide. Put the mixed glass raw materials into an electric melting crucible and melt at 1400°C for 5 hours, then quench the melted glass in water, dry it at 200°C to 300°C for 5 hours, and grind the dried cullet into Particles of about 1mm, and then the glass particles are crushed and classified in the jet mill classifier, and the particle size of the crushed and classified particles is D10 =6μm, D 50 =23μm, D 90 =45μm, the maximum particle size does not exceed 60μm, the classified glass powder is fed into the spheroidizing furnace with a feeder at a rate of 8kg / h, the spheroidizing temperature is controlled between 1250°C and 1450°C, and the spheroidizing time is 0.8 Seconds, after the hollow spheroidized glass powder is collected by the collector, the hollow glass microsphe...

Embodiment 2

[0045] Calculated by weight, quartz sand is 56.4kg, feldspar is 1.74kg, calcium carbonate is 8.15kg, alumina is 8.14kg, soda ash is 20.145kg, lithium carbonate is 1.98kg, mirabilite is 1.41kg, and iron oxide is 0.3kg. Put the mixed glass raw materials into an electric melting crucible and melt at 1450°C for 5 hours, then quench the melted glass in water, dry it at 200°C to 300°C for 5 hours, and grind the dried cullet into Particles of about 1mm, and then the glass particles are crushed and classified in the jet mill classifier, and the particle size of the crushed and classified particles is D 10 =5.99μm, D 50 =23μm, D 90 =45μm, the maximum particle size does not exceed 60μm, the classified glass powder is fed into the spheroidizing furnace with a feeder at a rate of 8kg / h, the spheroidizing temperature is controlled between 1250°C and 1450°C, and the spheroidizing time is 0.5 Seconds, after the hollow spheroidized glass powder is collected by the collector, the hollow glas...

Embodiment 3

[0047] Weight proportion is identical with embodiment 2, only difference is that the composition of sulfur in the composition is reduced to 0.3% weight ratio. Put the mixed glass raw materials into an electric melting crucible and melt at 1450°C for 5 hours, then quench the melted glass in water, dry it at 200°C to 300°C for 5 hours, and grind the dried cullet into Particles of about 1mm, and then the glass particles are crushed and classified in the jet mill classifier, and the particle size of the crushed and classified particles is D 10 =5.99μm, D 50 =23μm, D 90 =45μm, the maximum particle size does not exceed 60μm, the classified glass powder is fed into the spheroidizing furnace with a feeder at a rate of 8kg / h, the spheroidizing temperature is controlled between 1250°C and 1450°C, and the spheroidizing time is 0.5 Seconds, after the hollow spheroidized glass powder is collected by the collector, the hollow glass microspheres are collected by floating on the water surfa...

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Abstract

The invention discloses a high strength aluminosilicate hollow glass microsphere and a preparation method thereof. The hollow glass microsphere is characterized by comprising the following chemical components by mass percent: 60-75% of SiO2, 10-15% of Al2O3, 10-15% of Na2O, 1-3% of CaO, 0-1% of MgO, 0.02-0.5% of S, 0-3% of R2O and 0-3% of Fe2O3, wherein R in R2O is an alkali metal except Na. The density of the hollow glass microsphere is 0.2-0.6g / cm<3>, the compressive strength is 3-130MPa, the grain size is not greater than 80mu m, the floating rate is not less than 95%, and the softening temperature is not less than 750 DEG C. The hollow glass microsphere disclosed by the invention not only can be used in the fields in which common hollow glass microspheres are applied, but also is suitable for the high temperature and high pressure fields having special requirements in which the common hollow glass microspheres can not be applied. The hollow glass microsphere can be the hollow glass microsphere solid buoyancy material used 1000m, 2000m, 4500m and below under water, the hollow glass microsphere used for cementing wells with depth beyond 6000m during oil drilling and the hollow glass microsphere used for plastic hot extrusion molding.

Description

[0001] Technical field: [0002] The purpose of the present invention is to provide a kind of aluminosilicate high-strength hollow glass microsphere, this hollow glass microsphere has ultra-high strength and high softening temperature performance, can be used in the field that current commercial hollow glass microsphere cannot apply, such as Deep sea exploration, ultra-deep well oil exploration and plastic extrusion molding, etc. Background technique: [0003] Hollow glass microspheres are hollow and tiny spherical materials containing inert gas. It is a kind of hollow particle with unique and stable performance. It is used in military, civilian and other high-tech fields such as solid buoyancy materials, petrochemicals, emulsion explosives, heat insulation and fireproof materials, invisible sound-absorbing materials, advanced insulation materials, chemical product additives, low-density ablative materials, etc. At present, there are two main products on the market, one ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C3/087C03C6/04
Inventor 彭寿王芸彭小波彭程仲召进董为勇钱学君王华文
Owner (CNBM) BENGBU DESIGN & RES INST FOR GLASS IND CO LTD
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