Concrete building anti-abrasion thin layer repairing material and repairing construction method

A technology of concrete building and repairing materials, which is applied in the field of anti-abrasion thin-layer repairing materials for concrete buildings and repairing construction, and can solve the problems of large difference in linear thermal expansion coefficient, large drying shrinkage and self-drying shrinkage, and small loss of fluidity over time. Achieve the effects of reducing self-drying shrinkage, optimizing holes and reducing the risk of cracking

Inactive Publication Date: 2012-02-15
NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Based on the serious abrasion damage during the operation of hydropower concrete construction projects, the present invention aims at the three key technical problems of anti-abrasion thin-layer repair, and proposes a concrete building anti-abrasion thin-layer repair material suitable for hydropower projects washed by high-speed water , the material overcomes the large difference in linear thermal expansion coefficient between epoxy mortar and base concrete, the need to dry the base surface, high cost, toxicity and other defects, as well as the plastic shrinkage, drying shrinkage and self-drying shrinkage of silica fume anti-abrasion materials, which are easy to crack It has high anti-erosion and anti-cavitation performance, and significantly improves the bonding performance with the base concrete, greatly reduces shrinkage, reduces the possibility of cracking, and the prepared repair mortar has good workability and fluidity Small loss over time

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Embodiment 1 A kind of anti-abrasion thin-layer repair material for concrete buildings, comprising:

[0041] Component A: metakaolin 58.0%, superfine natural zeolite powder 30.0%, dihydrate gypsum 12.0%.

[0042] Component B: acrylate copolymer emulsion 80.0%, HW-1 polycarboxylate water reducer 1.5%, alkylene glycol 10.0%, modified polysiloxane defoamer 0.03%, triterpene saponin 0.02%, HS-1 type polycarboxylate slump retaining agent 1.0%, water 7.45%.

[0043] The construction method for repairing the anti-abrasion thin layer of concrete building with the above-mentioned repairing materials comprises the following steps:

[0044] (1) Mix ratio design: According to the specific characteristics of the project and repair technical requirements, the above repair materials and selected materials are used in advance to conduct a series of tests to determine the mix ratio of anti-abrasive repair mortar;

[0045] (2) Substrate treatment: remove dirt, dust and soft and fragile...

Embodiment 2

[0052] Embodiment 2: a kind of anti-abrasion thin layer repairing material of concrete building, comprising:

[0053] Component A: metakaolin 45.0%, superfine natural zeolite powder 40.0%, anhydrite 15.0%.

[0054] Component B: 75.0% acrylate copolymer emulsion, 1.8% PCA type polycarboxylate water reducer, 15.0% polyoxyalkylene glycol, 0.03% modified polysiloxane defoamer, 0.02 sodium lauryl sulfate %, HS-1 type polycarboxylate slump retaining agent 1.0%, water 7.15%.

[0055] Add 100 parts by weight of cement, 233 parts by weight of quartz sand and 20 parts by weight of solid component A of the patent of the present invention into a forced mixer, stir evenly, then add 25 parts by weight of liquid component B and 21 parts by weight of water, stir evenly, the total Stirring time is 3min. The anti-abrasion mortar has the following technical properties: no loss of mortar fluidity within 1 hour; early micro-swelling within 7 days without shrinkage, and the shrinkage rate after d...

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PUM

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Abstract

The invention relates to a concrete building anti-abrasion thin layer repairing material and a repairing construction method. The repairing material comprises a solid ingredient A and a liquid ingredient B, wherein A contains 40.0-60.0% of metakaolin, 20.0-40.0% of an ultrafine natural zeolite powder and 10.0-20.0% of gypsum; B contains 60.0-80.0% of a polymer emulsion, 1.0-2.0% of a water reducer, 5.0-10.0% of a dihydric alcohol compound, 0-0.05% of an antifoaming agent, 0-0.05% of an air-entrainer, 0-1.0% of a set-retarding agent and 6.9-34.0% of water. According to the invention, the bonding property between the substrate concrete and the repairing material can be remarkably improved, contraction is greatly minimized, and cracking is avoided. In addition, the prepared repairing mortar has good workability and less gradual loss of fluidity. The anti scuffing thin layer formed by the adoption of the repairing mortar has high compressive strength, good abrasion resistance and cavitation resistant, and its coefficient of linear thermal expansion is consistent with the substrate concrete.

Description

technical field [0001] The invention relates to a thin-layer repairing material and a repairing construction method, in particular to an anti-abrasion thin-layer repairing material and a repairing construction method for a concrete building which is suitable for a part of a hydropower project subjected to high-speed water erosion. Background technique [0002] After 60 years of development, my country has made great achievements in dam construction. As of 2008, there were more than 5,100 dams over 30 meters in construction and under construction in my country, including more than 140 dams over 100 meters in height. During the operation of these dams, their overflow dams, spillways, spillway tunnels, sand washing tunnels, sluice chambers, floor plates, aprons, stilling basins, etc., have been subjected to long-term erosion and abrasion of suspended sediment and sediment. Impact wear and cavitation erosion of high-speed water flow can easily cause serious abrasive damage. Th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/14E02B9/00
CPCY02E10/20
Inventor 李克亮陈爱玖杨中正霍洪媛吴宏
Owner NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER
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