Low-density wood-plastic composite shaving board and manufacture method thereof

A wood-plastic composite and manufacturing method technology, applied in the field of composite materials, can solve problems such as complex production and increased costs, and achieve the effects of good dimensional stability, good waterproof performance, and saving wood resources

Active Publication Date: 2012-06-20
FUJIAN AGRI & FORESTRY UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention with the publication number "102020862A" discloses a low-density wood-plastic composite material and its manufacturing method. The composite material uses EPS and wood fiber composite, and the fiber that has not been glued in the production of MDF is selected. The production of raw materials Complicated, at the same time, wood fiber and EPS are mixed and sizing is carried out, which increases the production cost to a certain extent

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] ①Dry wood shavings to a moisture content of 4%, and take 60 parts of surface shavings and 300 parts of core shavings; ②Atomize and spray 3 parts of silane coupling agent to the surface of core shavings with compressed air; The core layer shavings are evenly mixed with 30 parts of expandable polystyrene, and the particle size is 0.3mm; ④ 2.5 parts of diphenylmethane diisocyanate glue (MDI glue) is usually sprayed with compressed air on the surface of the surface shavings; ⑤ Put The material obtained in step ④ is paved on the surface layer of the slab, and the material obtained in step ③ is paved on the core layer of the slab to form the blank; ⑥ pre-press, the pre-press pressure is 0.8MPa, and the pre-press time is 3min ; ⑦Finally, hot pressing is carried out under the conditions of unit pressure of 1.2MPa, time of 6min, and temperature of 170°C to obtain a low-density wood-plastic composite particleboard with a thickness of 12mm.

Embodiment 2

[0045] ①Dry wood shavings to a moisture content of 3%, and take 70 parts of surface shavings and 350 parts of core shavings; ②Atomize and spray 3.5 parts of titanate coupling agent on the surface of core shavings with compressed air; ② The obtained core layer shavings are uniformly mixed with 30 parts of expandable polystyrene, and the particle size is 0.5 mm; ④ 3 parts of diphenylmethane diisocyanate glue (MDI glue) is usually compressed air atomized and sprayed on the surface of the surface shavings; ⑤Pave the material obtained in step ④ on the surface layer of the slab, and lay the material obtained in step ③ on the core layer of the slab to form the blank; ⑥Pre-press, the pre-press pressure is 0.8MPa, The time is 3 minutes; ⑦Finally, hot pressing is carried out, and the unit pressure is 1.2MPa, the time is 6 minutes, and the temperature is 180°C to obtain a low-density wood-plastic composite particle board with a thickness of 12mm.

Embodiment 3

[0047]①Dry wood shavings to a moisture content of 2%, and take 80 parts of surface shavings and 300 parts of core shavings; ②Usually atomize and spray 3 parts of aluminate coupling agent on the surface of core shavings with compressed air; ② The obtained core layer shavings are uniformly mixed with 30 parts of expandable polystyrene, and the particle size is 1.5 mm; ④ 2.5 parts of diphenylmethane diisocyanate glue (MDI glue) is usually compressed air atomized and sprayed on the surface of the surface shavings; ⑤Pave the material obtained in step ④ on the surface layer of the slab, and lay the material obtained in step ③ on the core layer of the slab to form the blank; ⑥Pre-press, the pre-press pressure is 0.8MPa, The time is 2 minutes; ⑦Finally, hot pressing is carried out, and the unit pressure is 1.2 MPa, the time is 6 minutes, and the temperature is 200 ° C to obtain a low-density wood-plastic composite particle board with a thickness of 15 mm.

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Abstract

The invention discloses a low-density wood-plastic composite shaving board and a manufacture method thereof. The shaving board comprises the following components in parts by weight: 5 to 200 parts of expandable polystyrene, 200 to 600 parts of wood shavings (50 to 100 parts of surface shavings, 150 to 500 parts of core shavings), 1.5 to 5 parts of coupling agent, and 4 to 10 parts of adhesive. The manufacture process comprises the following steps of: drying the wood shavings until the water content is between 2 and 5 percent; separating the wood shavings into surface shavings and core shavings by virtue of separation equipment, wherein the surface shavings are glued to serve as a surface material, and the core shavings are subjected to surface treatment by using the coupling agent and mixed with EPS (expandable polystyrene) to serve as a core material; and producing the low-density wood-plastic composite shaving board by virtue of assembling, pre-pressing and thermal-press molding. Compared with a common shaving board, the product has the advantages of low density, excellent physical and mechanical performances, good water repellency and environmental friendliness and simple production process, can be produced on an existing shaving board production line, and can be widely used as furniture materials, package materials and wall materials.

Description

technical field [0001] The invention belongs to the field of composite materials, and more specifically relates to a low-density wood-plastic composite particleboard and a manufacturing method thereof. Background technique [0002] Most particleboard products use urea-formaldehyde resin glue, so there is formaldehyde release, and the density of particleboard products on the market is 0.5g.cm -3 Above, waterproof performance and dimensional stability are unsatisfactory at the same time. Wood-plastic composite material is a new type of wood material made of polyethylene, polypropylene and polyvinyl chloride mixed with a certain amount of waste plant fibers such as wood powder, rice husk, straw, etc., and then processed by extrusion, molding, injection molding, etc. Processing technology, the produced plate or profile. Wood-plastic composite materials are widely used in interior decoration and outdoor use because of their dual advantages of wood and plastic. [0003] The inv...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L97/02C08L25/06C08K13/02C08K3/32C08K3/38C08K3/22C08K5/03B27N1/00B27N1/02B27N3/02B27N3/10
Inventor 饶久平陈礼辉林铭韩益杰
Owner FUJIAN AGRI & FORESTRY UNIV
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