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High-performance ceramsite and preparation method thereof

A high-performance, ceramsite technology, applied in the field of building materials, can solve problems such as unfavorable industrial production, increase production costs, increase production energy consumption, etc., and achieve the effects of being beneficial to environmental protection, improving production efficiency, and reducing moisture content

Active Publication Date: 2013-08-07
ZHEJIANG FANGYUAN BUILDING MATERIALS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method partially solves the comprehensive utilization problem of sludge and sludge, because the method uses fly ash as raw material, the production cost is relatively high, and its high temperature of expansion is also relatively high, correspondingly increasing the production energy consumption, and also Increased production costs, not suitable for industrial production

Method used

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  • High-performance ceramsite and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] Grind shale into shale powder, then select silt, dewatered sludge and shale according to the weight percentage of each raw material in Example 1 of the above table 1, and then put them into a wheel mill for mixing and homogenization, and mix well The chemical treatment time is 10 minutes. After mixing the materials uniformly, they are placed and stacked for aging for 5 days at normal temperature, and partially dehydrated to obtain the mixed materials;

[0056] The mixture obtained above is first extruded through an extruder, and then granulated to form granules. After being extruded through an extruder, granulated, the obtained granules have higher density. The granulation adopts secondary granulation. For the first time, the roller granulation is used for 5 minutes, and for the second time, the granulation roller is used for 4 minutes. The particle size of the material after the secondary granulation is 5-10mm; Carry out double-roll granulation on the double-roll machi...

Embodiment 2

[0059] Grind shale into shale powder, then select silt, dewatered sludge and shale according to the weight percentage of each raw material in Example 2 of Table 1 above, and then put them into a wheel mill for mixing and homogenization, and mix well The chemical treatment time is 15 minutes. After mixing the materials uniformly, they are left to be stacked and aged for 7 days at normal temperature, and partially dehydrated to obtain the mixed materials;

[0060] The mixture obtained above is first extruded through an extruder, and then granulated to form granules. After being extruded through an extruder, granulated, the obtained granules have higher density. The granulation adopts secondary granulation. For the first time, the roller granulation is used for 5 minutes, and for the second time, the granulation roller is used for 4 minutes. The particle size of the material after the secondary granulation is 5-10mm; Carry out double-roll granulation on the double-roll machine, a...

Embodiment 3

[0063] Grind shale into shale powder, then select silt, dewatered sludge and shale according to the weight percentage of each raw material in Example 3 of the above table 1, and then put them into a wheel mill for mixing and homogenization, and mix well The chemical treatment time is 15 minutes. After the materials are mixed evenly, they are stacked and aged at room temperature for 7 days, and partially dehydrated to obtain the mixed material; the moisture content of the mixed material is 18% to 22%.

[0064] Extrude the above-mentioned mixed material with a water content of 18% to 22% through an extruder, then granulate to form material granules, first extrude through an extruder, and then granulate to obtain the material The granulation density is higher, the granulation adopts the secondary granulation, the first time adopts the roller granulation for 5 minutes, and the second time adopts the granulation roller granulation for 4 minutes, the material granulation after the se...

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Abstract

The invention relates to high-performance ceramsite and a preparation method thereof, which belong to the technical field of building materials, and aims to solve the technical problems in the prior art that the performance of ceramsite which is fired from silt and sludge does not meet the strength requirement of the high-performance ceramsite, the composition of all the raw materials is unreasonable, and the production cost is high. The invention provides the high-performance ceramsite, which are prepared from the raw materials in the following weight percentage: 40 percent to 60 percent of silt, 10 percent to 20 percent of dewatered sludge, and 30 percent to 40 percent of shale. The invention also provides the preparation method of the high-performance ceramsite, which comprises the following steps that: a. mixing; b. granulation; and c. preheating and expansion, and the finished high-performance ceramsite is obtained. The high-performance ceramsite has high accumulation density, cylinder pressure strength and water absorbency, and the method has the advantages of simple process, low investment and low energy consumption.

Description

technical field [0001] The invention relates to a ceramsite, in particular to a high-performance ceramsite and a preparation method thereof, belonging to the technical field of building materials. Background technique [0002] Ceramsite has excellent properties, such as low density, high cylinder compressive strength, and high porosity, especially because of its low density, internal porosity, uniform shape and composition, and certain strength and firmness, so it has light weight. , corrosion resistance and good insulation and other characteristics. Utilizing these excellent properties of ceramsite, it can be widely used in building materials, gardening, food and beverage, refractory and thermal insulation materials, etc. [0003] According to its density and strength, ceramsite can be divided into ultra-light ceramsite (bulk density≤500kg / m 3 , ceramsite concrete strength 5 ~ 15MPa), ordinary ceramsite (bulk density 500 ~ 700kg / m 3 , ceramsite concrete strength 15-35MPa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B33/132
CPCY02P40/60
Inventor 杨晓华崔清泉杨博刘健朱国满杨飞童丽美
Owner ZHEJIANG FANGYUAN BUILDING MATERIALS TECH