Copper nickel alloy large-size thick-wall seamless pipe manufacturing process

A copper-nickel alloy and seamless pipe technology, applied in metal rolling, metal processing equipment, etc., to achieve the effect of excellent overall performance, no difference in mechanical properties, and broad market prospects

Inactive Publication Date: 2012-11-14
725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The technical problem to be solved by the present invention is to provide a copper-nickel alloy large-scale thick-walled seamless pipe manufacturing process. In view of the high pressure in the seawater pipeline of some new ships, and the problem that the existing domestic pipes cannot meet the design requirements, forging is adopted. Or skew rolling and piercing and then machining to prepare the tube blank, and then through the spinning forming process test, prepare the BFe10-1-1 pipe material with dimensional deviation meeting the design requirements, mechanical properties and grain size qualified, providing materials for new ship design Support to meet the design and use requirements of new ships

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0058]1) The semi-continuous ingot of Φ400 is used as the raw material, and the forging process is adopted. The specific process is to heat to 980°C and fully keep it warm. After forging, it is water-cooled, and the tube blank of Φ398×60×870mm is prepared, and the tube blank is machined to Φ368×30×850mm, and then the Φ307 mandrel and the selected rotary wheel are installed by a powerful spinning machine, which is divided into three steps Carry out spinning processing for the first time, 1) Design the rotation speed of the rotary wheel to be 70r / min, and the feed ratio to be 1.0-1.3mm / r. 2) The design wall thickness of the three-pass tube blank is 24mm-19mm-16mm respectively, 3) Each pass requires the tube blank to turn around and grind the burr and peeling. A pipe of Φ340×16×1570mm is prepared through the above process, and then the pipe is cut and heat-treated. The heat treatment is bright annealing. The specific process is argon protection and heat preservation at 730°C for ...

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Abstract

The invention discloses a copper nickel alloy large-size thick-wall seamless pipe manufacturing process which comprises steps as follows: a B10 alloy cast ingot used as a raw material is subjected to forging or rotary piercing, and then machined to prepare the qualified pipe blank; and the pipe blank is subjected to spin forming to prepare the qualified pipe. The length of the fai270 pipe is more than 3.5m, and the length of the fai340 pipe is more than 1.5m. The prepared pipe has the same mechanical properties and technical properties as the thin-wall pipe, has the average grain diameter of 0.01-0.05mm, has favorable cold / hot working and welding properties, and can be made into elbows, T-joints, reducer pipes and other pipes at low cost. The invention is applicable to the ship sea water pipe system,, fills up the blank in China, and has broad market prospects in the aspects of novel ship sea water pipeline and other high-pressure pipeline materials in future.

Description

technical field [0001] The invention relates to a technique in the field of copper alloys, in particular to a process for manufacturing copper-nickel alloy large-scale thick-walled seamless pipes. Background technique [0002] BFe10-1-1 alloy has good cold and hot processing properties and excellent corrosion resistance, and is widely used in foreign ship seawater piping systems. After many years of scientific research and actual ship verification of BFe10-1-1 alloy, my country's marine BFe10-1-1 alloy has achieved localization and independent supply, and BFe10-1-1 thin-walled seamless pipes can be supplied The specifications are Φ8mm~Φ324mm. At present, BFe10-1-1 pipes are widely used in my country's surface ship seawater piping systems, and the use effect is good. In recent years, with the increase of the seawater flow rate in the ship's seawater pipeline, the pressure bearing capacity and corrosion allowance requirements of the pipeline system have also been greatly impro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/06B21J5/00B21B19/04B21D22/14
Inventor 胡伟民宋德军史鑫
Owner 725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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