Whitening ultraviolet-proof non-shield instrument cable for ships and manufacturing method thereof

An anti-ultraviolet, instrument cable technology, used in cable/conductor manufacturing, insulated cables, cables, etc., can solve the problem that the insulation color and printed digital identification cannot be clearly distinguished, the service life of the cable is short, and the service life of the ship design cannot be satisfied. Ultraviolet requirements and other issues, to achieve the effects of excellent resistance to ultraviolet light aging, long service life, and excellent seawater corrosion resistance

Inactive Publication Date: 2013-03-13
JIANGSU YUANYANG DONGZE CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Marine cables often need to withstand sunlight exposure during the day and high-power lamps and lanterns at night. The ultraviolet radiation they suffer will accelerate aging, reduce insulation performance, and affect the safety and life of use. Often the service life of the cable is shorter than the design of the ship. service life, affecting the use of ships
At the same time, because marine cables generally use printing numbers on the insulating surface as the method of marking the insulating cores of multi-core cables, the insulating rubber in the prior art often uses carbon black as a reinforcing agent in order to increase the mechanical strength, and carbon black will seriously affect the insulating rubber. The whiteness will cause the insulated color and the printed digital logo to be clearly distinguished, which will bring inconvenience to the construction and even the safety of electrici

Method used

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  • Whitening ultraviolet-proof non-shield instrument cable for ships and manufacturing method thereof
  • Whitening ultraviolet-proof non-shield instrument cable for ships and manufacturing method thereof
  • Whitening ultraviolet-proof non-shield instrument cable for ships and manufacturing method thereof

Examples

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Effect test

Embodiment 1

[0021] like figure 1 As shown, the whitening and anti-ultraviolet marine unshielded instrument cable of the present invention is manufactured according to the following steps: extruding and whitening the anti-ultraviolet ethylene-propylene rubber insulation layer 2 on the outer periphery of the tinned annealed stranded copper conductor 1 of 0.35 mm to form an insulated wire core, insulated wire cores are twisted in pairs to form a twisted group, the twisted pitch of each paired group is not greater than 120mm and all twisted groups adopt different twisted pitches, and all twisted groups use 16 times the stranded pitch ratio than right-hand stranding to form the cable core, and then extrude the inner liner 3 on the outer periphery of the cable core, then wrap the copper alloy wire braided armor layer 4 on the outer periphery of the inner liner 3, and finally wrap the copper alloy wire braided armor layer 4 on the outer periphery of the inner liner 3. The outer periphery of the ...

Embodiment 2

[0026] The whitening and anti-ultraviolet marine unshielded instrument cable of the present invention is manufactured according to the following steps: the outer periphery of the tinned annealed stranded copper conductor 1 of 1.25 mm is extruded and the whitening and anti-ultraviolet ethylene-propylene rubber insulation layer 2 forms an insulating wire core, and the insulation The wire cores are twisted in pairs to form a twisted group. The twisted pitch of each paired group is not greater than 120mm and all twisted groups adopt different twisted pitches. All twisted groups are twisted at 20 times The joint diameter ratio is twisted to the right to form the cable core, and then the inner lining layer 3 is extruded on the outer periphery of the cable core, and then the outer periphery of the inner lining layer 3 is covered with a copper alloy wire braided armor layer 4, and finally the copper alloy wire braided The outer periphery of the armor layer 4 is extruded with an outer s...

Embodiment 3

[0031] The whitening and anti-ultraviolet marine unshielded instrument cable of the present invention is manufactured according to the following steps: extruding and whitening and anti-ultraviolet ethylene-propylene rubber insulating layer 2 on the outer periphery of the tinned annealed stranded copper conductor 1 of 2.5mm to form an insulating wire core, insulating The wire cores are twisted in pairs to form a twisted group. The twisted pitch of each paired group is not greater than 120mm and all twisted groups adopt different twisted pitches. All twisted groups are twisted at 24 times The joint diameter ratio is twisted to the right to form the cable core, and then the inner lining layer 3 is extruded on the outer periphery of the cable core, and then the outer periphery of the inner lining layer 3 is covered with a copper alloy wire braided armor layer 4, and finally the copper alloy wire braided The outer periphery of the armor layer 4 is extruded with an outer sheath 5 . ...

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Abstract

The invention relates to a whitening ultraviolet-proof non-shield instrument cable for ships and a manufacturing method thereof. The cable is characterized in that a whitening ultraviolet-proof ethylene-propylene rubber insulation layer is extruded at the periphery of a 0.35-2.5mm<2> tin-plated annealed stranded copper conductor to form an insulation wire core; every two insulation wire cores are twisted to form twisted groups; all the twisted groups are stranded to the right to form a cable core; and then an inner lining layer is extruded, a copper alloy wire weaving armor layer is coated, and an outer sheath is extruded successively. The insulation layer is prepared from the following raw material components: 12 parts of Keltan5508, 8 parts of Keltan21, 0.4-0.6 parts of TAIC, 0.5-0.8 parts of DCP (Dicumyl Peroxide), 0.3 -0.6 parts of Ager MB, 0.1-0.2 parts of an anti-aging agent 2246, 0.8-1.2 parts of oxidation zinc, 0.1-0.3 parts of stearic acid, 1-1.5 parts of a rutile-type titanium dioxide, 10-12 parts of lightweight calcium carbonate, 10-12 parts of ultrafine talcum powder, 2-3 parts of 38# cylinder oil, 2-3 parts of vapor-phase-method hydrated silica, 0.05-0.1 parts of UV-326, and 0.1-0.3 parts of A-174. The insulation layer of the cable is white in color, good in mechanical property, excellent in anti-ultraviolet irradiation and anti-aging performance, and long in service life.

Description

technical field [0001] The invention relates to an instrument cable, in particular to a whitening and anti-ultraviolet marine unshielded instrument cable. The invention also relates to a manufacturing method of the whitening and anti-ultraviolet marine non-shielding instrument cable. Background technique [0002] With the serious situation of shipbuilding, everyone pays more attention to cost control, and has higher requirements on the performance and service life of various supporting equipment. Marine cables often need to withstand sunlight exposure during the day and high-power lamps and lanterns at night. The ultraviolet radiation they suffer will accelerate aging, reduce insulation performance, and affect the safety and life of use. Often the service life of the cable is shorter than the design of the ship. life, affecting the use of ships. At the same time, since marine cables generally use printing numbers on the insulating surface as the method of marking the insul...

Claims

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Application Information

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IPC IPC(8): H01B7/00H01B7/02H01B7/17H01B7/22H01B7/28H01B13/00
Inventor 陆云春李永江赵爱林
Owner JIANGSU YUANYANG DONGZE CABLE
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