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Iron-based catalyst for Fischer-Tropsch synthesis and preparation method thereof

A technology of iron-based catalysts and alloy powders, applied in the preparation of liquid hydrocarbon mixtures, chemical instruments and methods, physical/chemical process catalysts, etc., can solve the problems of energy consumption in the preparation process, and achieve easy large-scale production and high reactivity , low-cost effect

Active Publication Date: 2013-05-01
SYNFUELS CHINA TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This preparation method needs to heat the metal oxide to the melting temperature (greater than 1000 degrees), and the preparation process is very energy-intensive

Method used

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  • Iron-based catalyst for Fischer-Tropsch synthesis and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1, preparation iron-based catalyst A

[0029] Sieve the metal Fe powder to 1-100 microns, take 5 kg of the sieved sample and add it to the ball mill, and take H2O with a concentration of 40%. 2 o 2 Add 0.5 kg of the solution into the ball mill, and add zirconium balls with a diameter of 3 to 10 mm into the ball mill, the volume of which is 40% of the volume of the barrel of the ball mill. Start the ball mill and mill for 1 hour. The milled sample is dried in an oven at 100°C for 3 hours to obtain a finished catalyst. The catalyst is pressed into tablets at 15.0 MPa, and then crushed to 250-400 microns to obtain a granular iron-based catalyst, denoted as A .

[0030] The iron-based catalyst A prepared in this example catalyzed the Fischer-Tropsch synthesis reaction in a fixed-bed reactor at a reaction temperature of 290° C. Other reaction conditions and reaction results are shown in the data in Table 1.

Embodiment 2

[0031] Embodiment 2, preparation iron-based catalyst B

[0032] Take the Fe-Cu alloy powder with a mass ratio of Fe and Cu of 100:43 and sieve it to 1-100 microns, take 2 kg of the sieved sample and add it to the ball mill, and take 20% H 2 o 2 Add 0.5 kg of the solution into the ball mill, and add zirconium balls with a diameter of 3 to 10 mm into the ball mill, the volume of which is 20% of the volume of the barrel of the ball mill. Start the ball mill and mill for 2 hours, place the milled sample in an oven at 250°C and dry for 5 hours to obtain a finished catalyst, which is pressed into tablets at 15.0 MPa, and then crushed to 250-400 microns to obtain a granular iron-based catalyst, denoted as B .

[0033] The iron-based catalyst B prepared in this example catalyzed the Fischer-Tropsch synthesis reaction in a fixed-bed reactor at a reaction temperature of 280°C. Other reaction conditions and reaction results are shown in Table 1.

Embodiment 3

[0034] Embodiment 3, preparation iron-based catalyst C

[0035] Take the Fe-Mn alloy powder with a mass ratio of Fe and Mn of 100:160 and sieve it to 10-1000 microns, take 5 kg of the sieved sample and add it to the ball mill, and add zirconium balls with a diameter of 3-10 mm to the ball mill. It is 40% of the volume of the barrel of the ball mill. Take the concentration of 40% H 2 o 2 Solution 4kg is added in the ball mill, start ball mill ball mill 3h, the sample after ball mill is placed in the oven of 150 ℃ and dries 8h to obtain finished catalyst, sieves and obtains the powdery iron-based catalyst of 10~200 microns, is denoted as C.

[0036] The iron-based catalyst C prepared in this example was used to catalyze the Fischer-Tropsch synthesis reaction in a slurry platform reactor at a reaction temperature of 270 ° C. Other reaction conditions and reaction results are shown in the data in Table 1.

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Abstract

The invention discloses an iron-based catalyst and a preparation method thereof. The method comprises the following steps: adding a hydrogen peroxide solution to Fe metal powder or Fe-M alloy powder; and then ball-milling the hydrogen peroxide solution and the Fe metal powder or Fe-M alloy powder so as to powder, wherein the powder is dried to obtain the iron-based catalyst. The iron-based catalyst provided by the invention obtains high reaction activity, excellent stability and excellent wear resistance at 270-350 DEG C (270-300 DEG C); and the wear rate of the iron-based catalyst is lower than 6%. The prepared catalyst has the advantage of wide adaptability and can be used as Fischer-Tropsch synthesis catalysts of fixed-bed reactors, slurry reactors and fluidized bed reactors.

Description

technical field [0001] The invention relates to an iron-based catalyst for Fischer-Tropsch synthesis and a preparation method thereof. Background technique [0002] Fischer-Tropsch synthesis refers to the process of converting synthesis gas obtained by gasification of carbonaceous materials such as coal and biomass into hydrocarbons. Due to the increasing depletion of petroleum resources, Fischer-Tropsch synthesis technology has received extensive attention. Catalysts commonly used in the Fischer-Tropsch synthesis process include Fe, Co, Ru, etc. Among them, Ru is not suitable for industrial applications due to its high price. Fe and Co are the only two types of Fischer-Tropsch synthesis catalysts suitable for industrialization. [0003] The traditional preparation methods of Fischer-Tropsch synthesis catalysts include coprecipitation method, impregnation method and melting method. The co-precipitation method refers to mixing the active components and additives evenly in...

Claims

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Application Information

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IPC IPC(8): B01J23/745B01J23/889C10G2/00
Inventor 杨勇王洪苏旭光边定国付子斌李永旺
Owner SYNFUELS CHINA TECH CO LTD