High conductivity rare earth hard aluminum conductor and preparation method

A high-conductivity, hard-aluminum technology, used in cable/conductor manufacturing, circuits, power cables, etc., can solve the problems of reducing the corona inception voltage, increasing the line running noise, reducing the strength and surface hardness of the aluminum wire, and reducing the Line loss, the effect of saving construction costs

Inactive Publication Date: 2013-05-08
SOUTHEAST UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, although the soft aluminum wire improves the conductivity of the aluminum wire, it also significantly reduces the strength and surface hardness of the aluminum wire, which makes it difficult to deploy during construction. Larger surface scratches will increase the noise of the line running and enhance electromagnetic interference. , Reduce the corona inception voltage, greatly weaken the low-resistance energy-saving effect of the low-resistance annealed aluminum wire
Therefore, although the annealed aluminum wire has been developed for 10 years, it has not been widely promoted so far, and it has only been used in the expansion of a very small number of special lines.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1: Select 2 kilograms of aluminum ingots with grade 99.70A and melt them in a well-type furnace at a melting temperature of 720°C in a corundum crucible. After melting the aluminum ingots, add 50 grams of aluminum-boron alloy, and then add 6 grams of refining agent , the refining agent is mixed with 18% sodium chloride, 32% potassium chloride, 10% hexachloromethane, 6% potassium fluoroborate, 15% sodium fluoroaluminate and 19% charcoal powder, and then Blow in nitrogen to stir the aluminum melt. After stirring for 3 minutes, let it stand for 8 minutes to clean up the aluminum slag on the surface of the aluminum liquid. During the process, keep the temperature of the aluminum liquid at 725°C; Aluminum melt, after stirring for 2 minutes, take a sample after standing for 3 minutes, use direct reading spectrum to analyze the content of silicon element in the aluminum liquid 0.048%, the content of iron element 0.115%, the proportion of iron-silicon content is 2.40, an...

Embodiment 2

[0021] Example 2: 2.5 kg of aluminum ingots with grade 99.70A are selected and melted in a pit furnace at a melting temperature of 735°C in a corundum crucible. After the aluminum ingots are melted, 75 grams of aluminum-boron alloy are added, and then 5 grams of refining agent are added. , the refining agent is mixed with 20% sodium chloride, 35% potassium chloride, 10% hexachloromethane, 4% potassium fluoroborate, 14% sodium fluoroaluminate and 17% charcoal powder, and then Blow in nitrogen to stir the aluminum melt. After stirring for 3 minutes, let it stand for 10 minutes to clean up the aluminum slag on the surface of the aluminum liquid. During the process, keep the temperature of the aluminum liquid at 730°C; Aluminum melt, after stirring for 2 minutes, take a sample after standing still for 3 minutes, use direct reading spectrum to analyze the silicon element content in the aluminum liquid 0.052%, the iron element content 0.105%, the iron-silicon content ratio is 2.02, a...

Embodiment 3

[0022] Example 3: 3 kilograms of aluminum ingots with grade 99.70A are selected and melted in a pit furnace at a melting temperature of 720°C in a corundum crucible. After the aluminum ingots are melted, 20 grams of aluminum-boron alloy are added, and then 8 grams of refining agent are added. , the refining agent is mixed with 15% sodium chloride, 30% potassium chloride, 5% hexachloromethane, 3% potassium fluoroborate, 12% sodium fluoroaluminate and 10% charcoal powder, and then Blow in nitrogen to stir the aluminum melt. After stirring for 3 minutes, let it stand for 10 minutes to clean up the aluminum slag on the surface of the aluminum liquid. During the process, keep the temperature of the aluminum liquid at 720°C. Aluminum melt, after stirring for 2 minutes, take a sample after standing still for 3 minutes, use direct reading spectrum to analyze the content of silicon element in the aluminum liquid 0.0515%, the content of iron element 0.0875%, the ratio of iron to silicon ...

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Abstract

The invention discloses a high conductivity rare earth hard aluminum conductor which comprises, by weight, 0.0887% to 0.145% of iron, iron with a weight ratio of 1.7 to 2.5 with the silicon, 0.01 % to 0.12 % of boron, 0.01% to 0.15% of gadolinium and aluminum. The invention further discloses a preparation method of the high conductivity rare earth hard aluminum conductor. The preparation method mainly comprises matching aluminum ingots, melting and carrying out boronizing, refining and other processes, the intensity of an obtained hard aluminum conductor is 160Mpa, electric conductivity is 63% IACS, and tensile strength is 160Mpa. Cables produced by utilizing the conductor can continue to be erected by using a traditional construction process, in a line operating process, line loss is reduced, and construction cost is saved.

Description

technical field [0001] The invention relates to an aluminum wire and a preparation method thereof, in particular to a rare earth duralumin wire with high conductivity and a preparation method thereof. Background technique [0002] The overhead transmission wires in my country are mainly steel-cored aluminum stranded wires with aluminum as the conductor and steel core as the supporting member. The conductivity of the aluminum wire used is required to be >61%IACS, and the resistivity is 0.02790~0.028264Ω·mm 2 / m. In response to the policy of “energy saving and emission reduction” for the long-term development of the national industry, the State Grid Corporation of China proposed to build a new type of smart grid that is “resource-saving, environment-friendly, new technology, new material, and new process”. Over the past 30 years, the overhead conductor industry has been continuously developing overhead conductors with higher conductivity to reduce line energy consumption a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B1/02H01B9/00H01B13/00C22C21/02
Inventor 涂益友叶胜平蒋建清项建新张德忠鞠霖杨怀
Owner SOUTHEAST UNIV
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