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Ocean heavy anti-corrosion epoxy aluminum-nickel-rich nano-coating and preparation method thereof

A nano-coating and heavy-duty anti-corrosion technology, applied in the field of coatings, can solve the problem of high preparation temperature, and achieve the effects of high content of nano-aluminum powder, improved corrosion resistance and cost reduction.

Active Publication Date: 2013-08-21
SHANDONG LONGQUAN PIPELINE ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But the preparation temperature is still high

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] A marine heavy-duty epoxy aluminum-rich nickel nano-coating, which is composed of two components, A and B, according to a mass ratio of 18:1. In parts by mass, Component A includes the following components and content:

[0057] 16 parts of E44 epoxy resin;

[0058] 4 parts of hydroxyacrylic resin;

[0059] 140 parts of nano aluminum powder;

[0060] 25 parts of nano nickel powder;

[0061] 4 parts of talcum powder;

[0062] 2 parts of barium sulfate;

[0063] 5 parts of organic bentonite powder;

[0064] 1 part soybean lecithin;

[0065] 12 parts of solvent, solvent is that xylene and n-butanol are formulated according to volume ratio 5:1;

[0066] In terms of the ratio of parts by mass, component B includes the following components and content:

[0067] 60 parts of cardanol modified polyamide resins;

[0068] 40 parts of solvent, the solvent is prepared from xylene and n-butanol according to th...

Embodiment 2

[0074] A marine heavy-duty epoxy aluminum-rich nickel nano-coating, which is composed of two components, A and B, according to a mass ratio of 18:1. In parts by mass, Component A includes the following components and content:

[0075] 14 parts of E44 epoxy resin;

[0076] 3 parts of hydroxyacrylic resin;

[0077] 125 parts of nano aluminum powder;

[0078] 28 parts of nano nickel powder;

[0079] 3 parts talcum powder;

[0080] 2 parts barium sulfate;

[0081] 3 parts of organic bentonite powder;

[0082] 1 part soybean lecithin;

[0083] 10 parts of solvent, solvent is xylene and n-butanol according to volume ratio 5:1 preparation;

[0084] In terms of the ratio of parts by mass, component B includes the following components and content:

[0085] 50 parts of cardanol modified polyamide resins;

[0086] 50 parts of solvent, the solvent is prepared from xylene and n-butanol according to the volume ratio...

Embodiment 3

[0092] A marine heavy-duty epoxy aluminum-rich nickel nano-coating, which is composed of two components, A and B, according to a mass ratio of 18:1. In parts by mass, Component A includes the following components and content:

[0093] 18 parts of E44 epoxy resin;

[0094] 6 parts of hydroxyacrylic resin;

[0095] 145 parts of nano aluminum powder;

[0096] 30 parts of nano nickel powder;

[0097] 6 parts of talcum powder;

[0098] 4 parts of barium sulfate;

[0099] 5 parts of organic bentonite powder;

[0100] 2 parts soybean lecithin;

[0101] 13 parts of solvent, solvent is that xylene and n-butanol are formulated according to volume ratio 5:1;

[0102] In terms of the ratio of parts by mass, component B includes the following components and content:

[0103] 60 parts of cardanol modified polyamide resins;

[0104] 40 parts of solvent, the solvent is prepared from xylene and n-butanol according to t...

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Abstract

The invention discloses an ocean heavy anti-corrosion epoxy aluminum-nickel-rich nano-coating, which is composed of components A and B with a mass ratio of 18:1 and comprises the following components in parts by mass: 14-18 parts of epoxy resin, 3-6 parts of hydroxyl acrylic resin, 125-145 parts of nano-aluminum powder, 25-30 parts of nano-nickel powder, 3-6 parts of talcum powder, 2-4 parts of barium sulfate, 3-5 parts of an anti-settling auxiliary agent, 1-2 parts of a dispersing auxiliary agent, and 10-13 parts of a solvent, wherein the component B comprises the following components with contents in parts by mass: 50-60 parts of a curing agent and 40-50 parts of a solvent. The invention also discloses a preparation method of the coating. By adopting the scheme of the invention, the nano-aluminum powder content in a lacquer film is high, the cost is low, the process is simple, and no special equipment is needed. According to the invention, the prepared coating has strong binding force with a matrix, also has relatively good binding force with various other additional coatings, is excellent in corrosion-resistant performance in an ocean atmospheric environment, and long in service life, and is a heavy anti-corrosion coating applicable to iron and steel constructions such as a drilling platform and a bridge in an ocean atmospheric environment.

Description

technical field [0001] The invention relates to a coating technology, in particular to a marine heavy anti-corrosion epoxy aluminum-rich nickel nano coating and a preparation method thereof. Background technique [0002] At present, metal corrosion is a very serious problem. It is roughly estimated that the annual loss of metal structures, equipment and materials due to corrosion is approximately equivalent to 20%-40% of the metal output of the year, and more than 100 million tons of metals are scrapped due to corrosion every year in the world, and the economic loss accounts for 100% of the national total. 1.5%-3.5% of the total economic output value. In China, the economic loss caused by metal corrosion is as high as more than 30 billion yuan per year, accounting for 4% of the gross national product. Especially the marine corrosion in the marine environment, the corrosion of metal and other components in the marine environment, the harm it causes is very serious. With th...

Claims

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Application Information

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IPC IPC(8): C09D163/00C09D133/00C09D7/12C09D5/10
Inventor 邢士波李晓刚李丽崔国华董超芳杨体绍
Owner SHANDONG LONGQUAN PIPELINE ENG
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