Flexible decorative sheet and manufacturing method thereof

A manufacturing method and a decorative sheet technology, applied in the field of building materials, can solve the problems of aging resistance of flexible face tiles, difficult to meet market requirements for stain resistance, fire resistance can not reach Class A, and the effect is not particularly good, and achieve aging resistance. Excellent, good glaze adsorption, reducing the effect of the amount of use

Active Publication Date: 2013-09-11
GUANGXI PHOMI MCM CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The aging resistance and pollution resistance of flexible facing bricks are difficult to meet the market requirements, and the fire performance cannot reach Class A; It is difficult to overcome the common problem of "pan-alkaline" in cement-based materials. Although some companies have developed several products to inhibit pan-alkaline, the price is expensive, and the effect is not particularly good in practical applications.

Method used

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  • Flexible decorative sheet and manufacturing method thereof
  • Flexible decorative sheet and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A flexible decorative sheet, its raw materials are composed of the following mass percentage components: S95 mineral powder 30%, acrylic polymer emulsion (solid content 45%) 20%, water-repellent agent (water-repellent agent produced by Dongguan Aoda Chemical Factory) B5) 0.1%, glass fiber 0.1%, and the balance is quartz sand.

[0031] The manufacturing method of the above-mentioned flexible decorative sheet comprises the following steps:

[0032] 1) Crushing the quartz sand to 100-200 meshes, mixing the pulverized quartz sand with S95 mineral powder and glass fiber to obtain a dry material;

[0033] 2) Add the water-repellent agent into water with 10% of the total weight of the raw materials, stir evenly to form a suspension, add the dry material to it, stir evenly, then add the acrylic polymer emulsion, and stir to form a uniform slurry;

[0034] 3) The slurry is extruded on a mold with wood grain, with a thickness of 3 mm, cured at 60° C. and then stripped to obtain ...

Embodiment 2

[0036] A flexible decorative sheet, its raw materials are composed of the following mass percentage components: S95 mineral powder 35%, acrylic polymer emulsion (solid content 48%) 16%, polyvinyl alcohol fiber 0.5%, water repellent (Wacker company The produced silicone water repellent 1042) is 0.2%, and the balance is stone powder.

[0037] The manufacturing method of the above-mentioned flexible decorative sheet comprises the following steps:

[0038] 1) Grinding the stone powder to 100-200 meshes, mixing the crushed stone powder with S95 mineral powder and polyvinyl alcohol fiber to obtain a dry material;

[0039] 2) Add the water-repellent agent into water with 15% of the total weight of the raw materials, stir evenly to form a suspension, add the dry material to it, stir evenly, then add the acrylic polymer emulsion, and stir to form a uniform slurry;

[0040] 3) extruding the slurry on a mold with wood grain, with a thickness of 4 mm, and removing the film after curing a...

Embodiment 3

[0042] A flexible decorative sheet, its raw materials are composed of the following mass percentage components: S105 mineral powder 40%, acrylic polymer emulsion (solid content 48%) 14%, glass fiber 1%, iron oxide red 0.5%, water repellent (Organosilicon water repellent 1042 produced by Wacker Company) 0.5%, and the balance is porcelain slag. The manufacturing method of the above-mentioned flexible decorative sheet comprises the following steps:

[0043] 1) Crush the porcelain slag to 100-200 meshes, mix the crushed porcelain slag with S105 mineral powder and glass fiber to obtain a dry material;

[0044] 2) Add the water-repellent agent into water with 20% of the total weight of the raw materials, stir evenly to form a suspension, add the dry material to it, stir evenly, then add the acrylic acid polymer emulsion, and stir to form a uniform slurry;

[0045] 3) Extrude the slurry on a mold with a cowhide texture, with a thickness of 3 mm, and release the film after curing at ...

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Abstract

The invention discloses a flexible decorative sheet and a manufacturing method thereof. The flexible decorative sheet disclosed by the invention is composed of the following raw materials by mass percent: 30-60% of blast furnace mineral powder, 7-20% of acrylic polymer emulsion, 0.1-2% of fibre, 0.1-5% of water repellent, 0-3% of pigment, and the balance of filling material. According to the invention, the use amounts of cement and polymer emulsion are greatly reduced, so that the cost is greatly reduced; and the flexible decorative sheet disclosed by the invention has the characteristics of being excellent in ageing-resistant performance, good in fireproof performance and saltpetering-resistant.

Description

technical field [0001] The invention belongs to the field of building materials, in particular to a flexible decorative sheet and a manufacturing method thereof. Background technique [0002] Due to the insurmountable potential safety hazards of ceramic bricks as exterior wall finishing materials, especially high-rise external wall external insulation system finishing materials, most areas in China currently restrict the use of ceramic bricks on exterior walls. Due to its light weight and certain flexibility, the flexible sheet is an ideal facing material for high-rise external thermal insulation systems. There are mainly three types of flexible decorative sheets that have been reported so far: flexible tiles made of real stone paint raw materials, flexible sheets made of clay, and cement-based flexible sheets. The aging resistance and pollution resistance of flexible facing bricks are difficult to meet the market requirements, and the fire performance cannot reach Class A;...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/08
Inventor 石磊
Owner GUANGXI PHOMI MCM CO LTD
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