Blueberry juice product on-line clarification technique and blueberry juice pectization agent

A technology of blueberry juice and gluing agent, applied in the direction of food science, etc., can solve the problems of low production efficiency, large proportion, long precipitation time, etc., and achieve the effect of saving gluing cost, reducing decomposition loss, and ensuring nutritional value

Inactive Publication Date: 2014-07-09
ZHEJIANG LANMEI AGRI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. After the glue is applied, the formation and sedimentation speed of the condensate is slow, and the sedimentation time is long (generally 6-48 hours), resulting in poor process continuity and low production efficiency;
[0006] 2. Because the clarification time is too long, it is easy to cause microbial contamination, resulting in micro-fermentation of the juice, which will damage the quality of the juice;
[0007] 3. The structure of the lower gelatinous aggregate is loose, and the discharged sediment accounts for a large proportion of the total juice, so the juice loss rate is relatively high;
[0008] 4. Some adhesives have too strong adsorption force, which will cause a large loss of juice flavor or nutrition

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] First weigh 0.11kg of agarose, 0.03kg of xanthan gum, 0.04kg of manna gum, and 0.02kg of EDTA-2Na, mix the four evenly, and set aside;

[0040] Take by weighing blueberry fruit 1000kg, spray and rinse with clear water, pass through scraper type single-pass beating machine and beating, obtain fruit juice 785kg;

[0041] Pump the fruit juice into the enzymatic hydrolysis tank, raise the temperature to 47°C, add 850g of liquid pectinase with an activity of 35000U / ml, and keep it warm for 60 minutes;

[0042] Weigh 0.2kg of the compounded glue, add it to 20kg of water, heat to 95°C, and keep it for 15min;

[0043] Add the melted glue solution into the blueberry juice that has been enzymatically hydrolyzed, and stir evenly;

[0044] Pass the blueberry juice added with the glue solution through a plate heat exchanger, and cool the blueberry juice to 8°C within 5 seconds with supercooled water;

[0045] The blueberry juice after rapid cooling is separated by a disc-type auto...

Embodiment 2

[0048] First weigh 0.10kg of agarose, 0.04kg of xanthan gum, 0.05kg of manna gum, and 0.01kg of EDTA-2Na, mix the four evenly, and set aside;

[0049] Weigh 1000kg of blueberry fruit, spray and rinse with clear water, and beat through a scraper type single-pass beater to obtain 788kg of fruit juice;

[0050] Pump the fruit juice into the enzymatic hydrolysis tank, raise the temperature to 49°C, add 850g of liquid pectinase with an activity of 37000U / ml, and keep it warm for 65 minutes;

[0051] Weigh 0.2kg of the compounded glue, add it to 20kg of water, heat to 97°C, and keep it for 12min;

[0052] Add the melted glue solution into the blueberry juice that has been enzymatically hydrolyzed, and stir evenly;

[0053] Pass the blueberry juice added with the glue solution through a plate heat exchanger, and cool the blueberry juice to 10°C within 5 seconds with supercooled water;

[0054] The blueberry juice after rapid cooling is separated by a disc-type automatic slag-discharg...

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PUM

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Abstract

The invention discloses a blueberry juice product on-line clarification technique and a blueberry juice pectization agent. The technique comprises the following steps successively: a) cleaning blueberry fruits; b) squeezing; c) preserving heat for enzymolysis; d) preparing a sol; e) mixing; f) fast-cooling; g) centrifugating; and h) producing finished products, etc. The complex pectization agent can coagulate with suspensions in juice rapidly and form denser coagulation products under the coordination of fast-cooling technology, so that the juice is clarified by on-line centrifugation. Residues separated from the blueberry juice by a centrifuge only account for about 1% of the total juice by weight, which means that the yield rate of the juice is largely improved and waste of resources is reduced. The amount of the pectization agent used is minimized, as it only accounts for 0.01 to 0.03% of the total juice, and thus the pectization agent cost is reduced. EDTA-2Na is combined in the formulation of the pectization agent, so that the water-solubility of gels in the pectization agent is improved, and the use of the gels is decreased. Meanwhile, some of the heavy metals in the juice are bound through complexation during pectization, and thus decomposition and loss of anthocyanins are significantly reduced, and nutritional values of the blueberry juice is guaranteed.

Description

【Technical field】 [0001] The invention relates to the processing of blueberry juice products, in particular to the online clarification technology of blueberry juice products. 【Background technique】 [0002] Blueberries are rich in nutrients such as anthocyanins, which have unique effects such as preventing brain aging, enhancing heart function, improving eyesight and anti-cancer, and have been identified as one of the five health foods for human beings by the United Nations Food and Agriculture Organization (FAO). [0003] The appearance of clarified blueberry juice products is an attractive ruby ​​color, crystal clear, and is more popular with consumers than cloudy juice products. Due to the high content of suspended solids in blueberry juice, purely using filtration to remove impurities will cause filter membrane blockage in a short period of time due to the heavy burden of filtration, and large-scale production cannot be realized. Therefore, pre-clarification of juice mu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23L2/66
Inventor 方修贵周伟东戚行江曹雪丹赵凯陈伟平
Owner ZHEJIANG LANMEI AGRI
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