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Household fuel gas rubber hose and preparation method thereof

A rubber hose, gas technology, applied in the direction of hoses, pipes, mechanical equipment, etc., can solve the problems of hose aging and hardening, airtight performance decline, gas leakage and other problems, and achieve the effect of excellent joint strength.

Active Publication Date: 2013-12-25
BEIJING GAS GRP +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The fabric-reinforced PVC composite pipes commonly used in the gas industry currently have disadvantages: long-term use of the hose becomes hard and aging, the airtight performance decreases, and safety problems such as gas leakage are extremely prone to occur.

Method used

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  • Household fuel gas rubber hose and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] components Inner glue middle glue Outer glue Chlorine rubber 90.0 Nitrile rubber 10.0 100.0 Neoprene 80.0 Chlorinated polyethylene 20.0 Zinc stearate 2.0 stearic acid 2.0 0.5 Silica 20.0 15.0 acid absorber 7.0 Zinc oxide 5.0 5.0 5.0 magnesium oxide 3.0 8.0 Clay 40.0 40.0 30.0 Antiaging agent 2.0 2.5 4.0 plasticizer 10.0 20.0 20.0 Accelerator 1.2 1.2 1.8 sulfur 1.0 1.8 2.0 carbon black 70.0 calcium carbonate 40.0 60.0 2-thiol imidazoline 2.0 2.5 Colorant 15.0

[0024] First, mix the synthetic rubber, filling reinforcing agent, plasticizer, etc. with an internal mixer, and then add a vulcanizing agent and an accelerator to the open mixer to obtain a mixed rubber, which is extruded with an extruder and vulcanized. Medium vulcanization, the vulcanization temperatu...

Embodiment 2

[0026] components Inner glue middle glue Outer glue Chlorine rubber 70.0 Nitrile rubber 30.0 100.0 Neoprene 70.0 Chlorinated polyethylene 30.0 Zinc stearate 2.0 stearic acid 2.0 0.5 Silica 20.0 15.0 acid absorber 6.0 Zinc oxide 5.0 5.0 5.0 magnesium oxide 3.0 8.0 Clay 40.0 60.0 30.0 Antiaging agent 2.0 2.5 4.0 plasticizer 10.0 20.0 20.0 Accelerator 1.7 1.2 1.7 sulfur 1.5 1.8 1.8 carbon black 50.0 calcium carbonate 40.0 60.0 2-thiol imidazoline 2.0 2.5 Colorant 15.0

[0027] First, mix the synthetic rubber, filling reinforcing agent, plasticizer, etc. with an internal mixer, and then add a vulcanizing agent and an accelerator to the open mixer to obtain a mixed rubber, which is extruded with an extruder and vulcanized. Medium vulcanization, the vulcanization temperature i...

Embodiment 3

[0029] components Inner glue middle glue Outer glue Chlorine rubber 80.0 Nitrile rubber 20.0 100.0 Neoprene 60.0 Chlorinated polyethylene 40.0 Zinc stearate 2.0 stearic acid 2.0 0.5 Silica 20.0 15.0 acid absorber 6.0 Zinc oxide 5.0 5.0 4.5 magnesium oxide 3.0 8.0 Clay 40.0 70.0 30.0 Antiaging agent 2.0 2.5 4.0 plasticizer 10.0 20.0 20.0 Accelerator 1.5 1.2 1.5 sulfur 1.2 1.8 1.6 carbon black 60.0 calcium carbonate 40.0 60.0 2-thiol imidazoline 2.0 2.5 Colorant 15.0

[0030] First, mix the synthetic rubber, filling reinforcing agent, plasticizer, etc. with an internal mixer, and then add a vulcanizing agent and an accelerator to the open mixer to obtain a mixed rubber, which is extruded with an extruder and vulcanized. Medium vulcanization, the vulcanization temperature i...

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PUM

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Abstract

The invention relates to the field of manufacturing anindoor hose in a household natural gas pipeline, in particular to a preparation method of a rubber hose non-metal material used in anti-solvent type (methane type) medium. The novel household fuel gas hose has a multilayer composite structure which consists of an inner layer (1), a middle layer (2) and an outer layer (3), the three layers are respectively formed by mixing the following compositions in parts by weight: the inner layer (1): 30-100 parts of epichloro-hydrin rubber, 0-70 parts of nitrile butadiene rubber, 10-200 parts of filling reinforcing agent, 0.5-40 parts of vulcanizing agent, 0.5-20 parts of accelerant, and other processing aids; the middle layer (2): 100 parts of nitrile butadiene rubber, 10-200 parts of filling reinforcing agent, 0.5-20 parts of vulcanizing agent, 0.5-20 parts of accelerant, and other processing aids; the outer layer (3): 10-100 parts of chloroprene rubber, 0-90 parts of chlorinated polyethylene, 10-200 parts of filling reinforcing agent, 0.5-20 parts of vulcanizing agent, 0.5-20 parts of accelerant, and other processing aids. The obtained rubber hose is good in physical and mechanical properties, good in airtight property, and good in fuel gas corrosion resistance, pressure resistance and thermal stability, and the service life of the rubber hose can be prolonged.

Description

technical field [0001] The invention relates to the field of indoor hose manufacturing in domestic natural gas pipelines, in particular to a non-metallic hose material used in solvent-resistant (methane) media. Background technique [0002] With the sustained and rapid development of my country's national economy in recent years, the demand for energy is also increasing year by year. As a new clean energy, natural gas has played a very good role in adjusting my country's energy structure, improving environmental pollution, facilitating people's lives, saving energy and reducing environmental pollution. Correspondingly higher requirements are put forward for household gas hoses. The fabric-reinforced PVC composite pipes commonly used in the gas industry currently have disadvantages: long-term use of the hose will age and harden, the airtightness will decrease, and safety problems such as gas leakage will easily occur. Contents of the invention [0003] The object of the p...

Claims

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Application Information

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IPC IPC(8): F16L11/04C08L71/03C08L9/02C08L11/00C08L23/28C08K13/02B29C47/00B29B7/00
Inventor 车立新陈宏李永威刘学民陈文柳罗之祥王佩广秦锴王凡于淼
Owner BEIJING GAS GRP
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