Alloy powder and alloying treatment process for laser surface alloying of low-nickel-chromium infinitely chilled cast iron rolls

An infinite chilled cast iron, surface alloying technology, applied in the direction of metal material coating process, coating, etc., can solve the problem of affecting the application effect of laser alloying treatment, service life and technical effect is not ideal, affecting the surface quality of alloy layer, etc. problems, to achieve the effect of highlighting the substantive characteristics, reducing the phenomenon of broken rolls, and improving the production rate

Inactive Publication Date: 2015-09-09
GUANGXI UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most of the existing technologies are to add cemented carbide powder, such as SiC, WC, TiC, etc., or in-situ generate intermetallic compounds such as carbides, nitrides, borides and other intermetallic compounds during the laser surface alloying process to strengthen the alloyed coating. Wear resistance, although it can form a high-hardness, high-wear-resistant alloy layer on the surface of the steel, which can improve the service life of the roll to a certain extent, but because its formula selection is not reasonable enough, there are penetrating cracks and pores when it is applied to cast iron materials. Seriously affect the surface quality of the alloy layer, its service life and technical effects are not ideal, especially the application on large-area rolls is still in the stage of experimental exploration, the biggest problem at present is that the alloy layer is easy to fall off during the rolling process, which seriously affects The application effect of laser alloying treatment is limited, which limits the popularization and application of this technology

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The alloy powder is mixed with the following raw material powders with a particle size of 80~150nm: 33 parts of WC, 26 parts of TiC, 13 parts of Ni, 5 parts of Cr, 12 parts of Co, 2 parts of Si, 4 parts of Mo, Y 2 o 3 2 servings.

[0025] Use a high-precision electronic scale to weigh the weight of each powder according to the powder ratio, pour it into a powder mixing vessel and mix well to obtain an alloy powder product.

[0026] Using the alloy powder cast iron roll laser surface alloying treatment process includes the following steps:

[0027] Step 1, grinding and derusting the surface of the low-nickel-chromium infinitely chilled cast iron roll to be treated, and removing surface oil stains with a mixture of acetone and toluene;

[0028] Step 2. Mix the alloy powder obtained by laser surface alloying of the cast iron roll with the varnish ethanol solution, and stir evenly. The varnish and absolute ethanol are configured into a varnish ethanol solution at a volu...

Embodiment 2

[0033] The alloy powder is mixed with the following raw material powders with a particle size of 85-100nm: 36 parts of WC, 23 parts of TiC, 10 parts of Ni, 7 parts of Cr, 15 parts of Co, 1 part of Si, 7 parts of Mo, Y 2o 3 1 serving.

[0034] Use a high-precision electronic scale to weigh the weight of each powder according to the powder ratio, pour it into a powder mixing vessel and mix well to obtain an alloy powder product.

[0035] The laser surface alloying treatment process for cast iron rolls comprises the following steps:

[0036] Step 1. Grinding and derusting the surface of the low-nickel-chromium infinite chilled cast iron roll to be treated, and removing surface oil stains with a mixture of kerosene and gasoline;

[0037] Step 2. Mix the alloy powder obtained by laser surface alloying of the cast iron roll with the varnish ethanol solution, and stir evenly. Wherein the varnish and absolute ethanol are configured into a varnish ethanol solution according to a v...

Embodiment 3

[0042] The alloy powder is mixed with the following raw material powders with a particle size of 95-110nm: 35 parts of WC, 25 parts of TiC, 11 parts of Ni, 6 parts of Cr, 14 parts of Co, 1.5 parts of Si, 6.5 parts of Mo, Y 2 o 3 1 serving.

[0043] Use a high-precision electronic scale to weigh the weight of each powder according to the powder ratio, pour it into a powder mixing vessel and mix well to obtain an alloy powder product.

[0044] The laser surface alloying treatment process for cast iron rolls comprises the following steps:

[0045] Step 1. Grinding and derusting the surface of the low-nickel-chromium infinite chilled cast iron roll to be treated, and removing surface oil stains with a mixture of trichloroethylene and tetrachloroethylene;

[0046] Step 2. Mix the alloy powder obtained by laser surface alloying of the cast iron roll with the varnish ethanol solution, and stir evenly. Wherein the varnish and absolute ethanol are configured into a varnish ethanol...

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Abstract

The invention provides an alloy powder for low-nickel / chromium infinite chilled cast iron roll laser surface alloying and an alloying technique thereof. The alloy powder comprises WC, TiC, Ni, Cr, Co, Si, Mo and Y2O3 powders. The invention also provides an alloy powdering technique which comprises the following steps: removing rust by sanding a roll surface to be treated, removing oil stains on the surface with an organic solvent, mixing the alloy powder and a varnish ethanol solution, uniformly spraying the mixed solution on the working surface of the roll to be treated, airing, scanning the roll surface with a laser so as to melt and mix the alloy powder and roll surface layer, thereby forming a laser alloyed layer, and the like. When the alloy powder and alloying technique are utilized to perform laser alloying on the low-nickel / chromium infinite chilled cast iron roll, a superfine-structure alloy layer is formed on the working surface of the roll, thereby improving the microhardness and enhancing the steel throughput of the roll.

Description

technical field [0001] The invention belongs to the technical field of metallurgy, and in particular relates to an alloy powder for metal laser alloying and an alloying treatment process, in particular to an alloy powder and an alloying treatment process for laser surface alloying of low-nickel-chromium infinite chilled cast iron rolls. Background technique [0002] The quality and service life of rolls are directly related to the production efficiency, product quality and economic benefits of the enterprise. The performance of domestic rolls, especially nickel-chromium infinite chilled cast iron rolls, is generally lower than that of similar foreign products, and high-performance rolls still rely on imports. Therefore, how to improve the quality and precision of domestic rolls, increase their service life, and reduce production costs has become an urgent problem to be solved at present. [0003] The key factor affecting roll performance, product quality and its service life...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C30/00C23C24/10B22F1/00
Inventor 冯树强温宗胤李宝灵李青春刘旭红陆文雄孙荣敏
Owner GUANGXI UNIVERSITY OF TECHNOLOGY
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