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Accurate forming tool of aluminum silicon carbide composite IGBT (insulated gate bipolar translator) baseplate

A composite material, aluminum silicon carbide technology, applied in the direction of transmission, rotor, cylinder, etc., can solve the problems of non-dense aluminum alloy layer, large amount of mechanical processing, high processing cost, etc., achieve small expansion and bending, eliminate cracks and aluminum strips , the effect of improving quality

Active Publication Date: 2014-02-26
HUNAN HANGTIAN CHENGYUAN PRECISION MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Alumina fiber is clamped on the silicon carbide IGBT substrate prefabricated part, and then clamped with a stainless steel plate brushed with a release agent, tightened with a screw, and aluminized in a vacuum pressure impregnation furnace, which can realize double-sided coating of the aluminum silicon carbide IGBT substrate Aluminum alloy, however, the formed aluminum alloy layer is not dense, and there are a large number of micropores
In addition, the aluminizing method used requires a lot of mechanical processing in the future, and in order to ensure that the double-sided aluminum coating is uniform and does not expose SiC, the processing is very difficult and the processing cost is high

Method used

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  • Accurate forming tool of aluminum silicon carbide composite IGBT (insulated gate bipolar translator) baseplate
  • Accurate forming tool of aluminum silicon carbide composite IGBT (insulated gate bipolar translator) baseplate
  • Accurate forming tool of aluminum silicon carbide composite IGBT (insulated gate bipolar translator) baseplate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] refer to figure 1 , an aluminum silicon carbide composite material IGBT substrate precision molding tooling, including an aluminized box 1, a guide tube 2 and a positioning device 8 capable of positioning SiC prefabricated parts, the upper part of the guide tube 2 is welded to the bottom surface of the aluminized box 1, The lower part of the draft tube 2 is inserted into a container containing molten aluminum alloy; the upper part of the aluminized box 1 is provided with a cover plate 4 placed in the aluminized box 1, and the lower part of the aluminized box 1 is provided with a cover plate placed in the aluminized box The bottom plate 5 in 1, the four sides of the aluminized box 1 are provided with side plates 3 placed in the aluminized box 1, and the bottom plate 5 is provided with an infiltration flow channel for molten aluminum alloy liquid. By designing the size of the infiltration flow channel , layout, to achieve the elimination of shrinkage cavity, cracks, etc. ...

Embodiment 2

[0052] The difference between this embodiment and embodiment 1 is:

[0053] This example is to manufacture IGBT substrates with a size of 140mm×190mm×5mm. Each box is impregnated with 7 pieces of tooling. The overall size of the aluminized box is: 160mm×210mm×125mm. The size of the side plate is: 104mm×209mm×10mm, the size of the cover plate and the bottom plate is: 104mm×189mm×10mm, the size of the partition is 140mm×190mm×8.7mm, and the size of the SiC prefabricated part is 140mm×190mm×4.8mm , The size of the guide tube is: Φ50mm×360mm.

[0054] The assembly steps and aluminizing process are the same as those in Example 1, and a precision-formed IGBT substrate with less machining allowance can also be obtained.

[0055] All the other are with embodiment 1.

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Abstract

The invention discloses an accurate forming tool of an aluminum silicon carbide composite IGBT (insulated gate bipolar translator) baseplate. The accurate forming tool comprises an aluminizing box, a guiding pipe and positioning devices, wherein the upper part of the guiding pipe is fixedly connected with a bottom surface of the aluminizing box; the upper part of the aluminizing box is provided with a cover plate which is placed in the aluminizing box, the lower part of the aluminizing box is provided with a bottom plate which is placed in the aluminizing box, the four sides of the aluminizing box are all provided with side plates which are placed in the aluminizing box; the bottom plate is provided with an impregnation flow channel of a molten aluminum alloy liquid; at least two deformation-proof partition plates are arranged among the side plates; the guiding pipe is externally sleeved with a heat preservation device. The accurate forming tool provided by the invention has the advantages that the heat preservation device can reduce the freezing rate of an alloy liquid in the guiding pipe, a final freezing region can be controlled in the position of the heat preservation device, the aluminum alloy liquid can be used for feeding a baseplate material in the aluminizing box in time, and thus a shrinkage cavity of the material is avoided; the positioning devices can strictly control the aluminum covering quantity of the two surfaces of a baseplate, the processing time is short, the cost is low, and the production efficiency is high; the aluminizing flow channel can be used for eliminating a crackle of the material and non-uniformity of an aluminum tape and the material.

Description

technical field [0001] The invention relates to the field of molding of an aluminum silicon carbide composite material substrate, in particular to a vacuum pressure infiltration precision molding tool for an aluminum silicon carbide composite material IGBT substrate. Background technique [0002] Aluminum silicon carbide composite material is an advanced composite material with the advantages of low density, high thermal conductivity, low thermal expansion coefficient and high rigidity. It is widely used in the fields of electronic packaging and aerospace. [0003] The aluminum-silicon carbide composite IGBT substrate needs to be covered with aluminum on both sides, and its deformation needs to be controlled. At present, when the composite material is prepared by vacuum pressure infiltration, stainless steel tooling and stainless steel partitions are used, and the cost is low. However, due to the large difference in thermal expansion coefficient between aluminum and silicon ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/00B22D27/04
Inventor 孙洪元海春英舒阳会何芳胡娟杨城
Owner HUNAN HANGTIAN CHENGYUAN PRECISION MACHINERY
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