Dry separation method of manganese carbonate ore

A technology of manganese carbonate ore and dry separation method, which is applied in chemical instruments and methods, solid separation, grain processing, etc. It can solve the problems of high maintenance cost, high drying cost, and low cost per unit consumption, so as to improve the recovery rate of manganese ore , Simplify the process flow and relieve the pressure on the storage capacity

Active Publication Date: 2014-03-19
DAXIN MANGANESE MINE BRANCH OF CITIC DAMENG MINING IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the separation of manganese carbonate ore is usually carried out by wet separation or dry-wet combined magnetic separation. Among them, dry-wet combined magnetic separation is the most used method. It has been proved by practice that this method has the highest metal recovery rate. High recovery rate can reach more than 90% of Mn average, smooth production and operation, low cost per unit consumption, large amount of ore to be processed, etc.; but at the same time, this method needs to use a large amount of clean water, and it needs to be equipped with water pumps, spiral classifiers, Equipment such as thickeners, slurry pumps, and tailings storage facilities have the following problems in large-scale production: 1) high water and electricity consumption, high production costs; 2) large number of equipment, complex types, and maintenance costs High, long maintenance time, which has a great impact on the continuity of production; 3) The fine-grained tailings (about TMn12%) in the overflow part all run to the tailings pond, resulting in tailings resources of oxide ore and manganese carbonate At the same time, it will be discharged into the tailings pond, which will make it more difficult to separately recycle and utilize manganese resources in the future; 4) There are relatively large hidden dangers in the safety and environmental protection of the tailings pond, and the limited storage capacity of the tailings pond will affect further development; 5) After mineral processing High drying cost in ore grinding process

Method used

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  • Dry separation method of manganese carbonate ore

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Embodiment 1

[0023] The present embodiment provides a kind of dry separation method of manganese carbonate ore, such as figure 1 Shown is the process flow diagram of this embodiment, the manganese carbonate raw ore enters the coarse crushing system and the intermediate crushing system for crushing, and then enters the double-layer dry screening system for screening after crushing. The sieve holes of the screening system are respectively 24mm and 7mm, after screening: 1. The ore larger than 24mm enters the crushing system for further crushing, and then enters the double-layer dry screening system for screening after further crushing; 2. The ore smaller than 7mm enters the fine particle The first-class dry magnetic separation system performs magnetic cylinder roughing and magnetic roller sweeping. The strength of the magnetic cylinder is 5000 gauss, and the strength of the magnetic roller is 10000 gauss. ore, roughing and tailings flow into the surface of the magnetic roller for sweeping, an...

Embodiment 2

[0027] This embodiment provides a dry separation method for manganese carbonate ore. On the basis of the method in Example 1, four dust removal systems are added for dust removal. The crushing system uses a dust removal system for dust removal. The double-layer screening system and coarse grain The first-level dry magnetic separation system uses a dust removal system for dust removal, the fine-grain dry magnetic separation system uses a dust removal system for dust removal, and the coarse-grain dry magnetic separation system uses a dust removal system for dust removal at the concentrate outlet.

Embodiment 3

[0029] This embodiment provides a kind of dry separation method of manganese carbonate ore, on the basis of embodiment 2 method, also increased automatic control system to carry out automatic control to dry separation process, automatic control system comprises process control system, equipment operation monitoring system, Production of video surveillance systems, information management monitoring systems and remote monitoring systems.

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Abstract

The invention discloses a dry separation method of manganese carbonate ore. The dry separation method comprises the following steps: feeding raw manganese carbonate ore into a crushing system for crushing; screening the crushed ore through a double-layer dry-type screening system; according to the screen hole size of the screening system, performing coarse-fraction magnetic separation on the screened ore through a coarse-fraction dry-type magnetic separation system to obtain coarse-fraction concentrate and middling, and performing fine-fraction magnetic separation on the screened ore through a fine-fraction dry-type magnetic separation system to obtain fine-fraction concentrate and tailings, wherein the obtained middling is returned to the crushing system. The dry separation method has the beneficial effects that (1) the process flow is simplified, the ore separation efficiency is improved, and the recovery rate of manganese ore is improved; (2) on the basis of cost reduction, the grading index of concentrate grade is not reduced; (3) energy is saved, consumption is reduced, clean production is realized, and economic benefits are improved; (4) overflowing is avoided, the storage capacity pressure of a tailings pond can be released fundamentally, and meanwhile, final manganese carbonate tailings (waste sands) can be applied to paving or brick-making after being treated.

Description

technical field [0001] The invention relates to the technical field of mineral processing, in particular to a method for dry separation of manganese carbonate ore. Background technique [0002] At present, the separation of manganese carbonate ore is usually carried out by wet separation or dry-wet combined magnetic separation. Among them, dry-wet combined magnetic separation is the most used method. It has been proved by practice that this method has the highest metal recovery rate. High recovery rate can reach more than 90% of Mn average, smooth production and operation, low cost per unit consumption, large amount of ore to be processed, etc.; but at the same time, this method needs to use a large amount of clean water, and it needs to be equipped with water pumps, spiral classifiers, Equipment such as thickeners, slurry pumps, and tailings storage facilities have the following problems in large-scale production: 1) high water and electricity consumption, high production c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B02C21/00B07B15/00B07B1/46B03C1/02
Inventor 葛太敏黎贵亮刘作泳李绍权覃峙程杨忠伟
Owner DAXIN MANGANESE MINE BRANCH OF CITIC DAMENG MINING IND
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