Method for making paperboards by using paper mill sludge

A technology of papermaking sludge and paperboard, which is applied in the field of paperboard production, can solve the problems of low sludge retention rate, complex composition, high moisture content, etc., achieve cost saving of fiber raw materials, simple process, and good paper-forming performance Effect

Active Publication Date: 2014-04-09
SHAANXI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the characteristics of large output, complex composition and high water content of papermaking sludge, the industry has not found an effective way to dispose of it so far, and the embarrassing situation of "sludge disaster" is common in papermaking enterprises
Most of the disposal of papermaking sludge currently uses methods such as landfill and incineration. Due to the problems of large land occupation, low thermal energy efficiency and air pollution, the above methods are still difficult to be accepted by the industry and society.
[0003] In the prior art, there is an attempt to use papermaking sludge as an auxiliary material to add and reuse the wet end in the process of making paperboard, but this method has problems such as low sludge retention rate and affecting paper dehydration.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1: Make the sludge suspension through the papermaking sludge pretreated by impurity removal, take the sludge suspension (the quality of the papermaking sludge in the suspension is 5.0% of the paper quality) and the cationic cornstarch glue (cationic The degree of substitution of cornstarch is 0.02-0.06, and the amount of cationic cornstarch is 5.0%-10.0% of the weight of dry sludge) After fully mixing, it is evenly applied on a sheet with a weight of 100g / m 2 On the wet paper sheet, and then overlay another sheet with a weight of 100g / m 2 wet paper sheets, and then press, surface sizing, drying and calendering to make cardboard products, wherein the pressing pressure is 0.3-0.5MPa, and the pressing time is 2min; the surface sizing is carried out by enzyme-converted starch (applying The amount of glue is 5% of the mass of the paper); the drying temperature is (105±2) °C, and the preparation method of the wet paper is as above.

Embodiment 2

[0023] Example 2: The papermaking sludge that has been pretreated for impurity removal is made into a sludge suspension, and the sludge suspension (the quality of the papermaking sludge in the suspension is 10.0% of the paper mass) is mixed with polyvinyl formal glue liquid (the degree of substitution of polyvinyl formal is 0.7-1.2, and the amount of polyvinyl formal is 5.0%-10.0% of the weight of the dry sludge) and evenly applied on a sheet of 100g / m 2 On the wet paper sheet, and then overlay another sheet with a weight of 100g / m 2 wet paper sheets, and then press, surface sizing, drying and calendering to make cardboard products, wherein the pressing pressure is 0.3-0.5MPa, and the pressing time is 2min; the surface sizing is carried out by enzyme-converted starch (applying The amount of glue is 5% of the mass of the paper); the drying temperature is (105±2) °C, and the preparation method of the wet paper is as above.

Embodiment 3

[0025] The papermaking sludge that has been pretreated for impurity removal is made into a sludge suspension, and the sludge suspension (the quality of the papermaking sludge in the suspension is 15.0% of the paper quality) is mixed with sodium carboxymethyl cellulose and polyvinyl alcohol. Formal mixed glue (the degree of substitution of sodium carboxymethyl cellulose and polyvinyl formal is 0.7-1.2, and the dosages of sodium carboxymethyl cellulose and polyvinyl formal are 5.0% of the weight of dry sludge. %) After fully mixing, apply evenly on a piece of quantitative 100g / m 2 On the wet paper sheet, and then overlay another sheet with a weight of 100g / m 2 wet paper sheets, and then press, surface sizing, drying and calendering to make cardboard products, wherein the pressing pressure is 0.3-0.5MPa, and the pressing time is 2min; the surface sizing is carried out by enzyme-converted starch (applying The amount of glue is 5% of the mass of the paper); the drying temperature ...

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Abstract

The invention provides a method for making paperboards by using paper mill sludge. The method comprises the following steps: by using paper mill sludge as auxiliary materials for making the paperboards by adopting an interlayer filling technology, fully mixing the paper mill sludge subjected to impurity removal pretreatment with a reinforcing agent, uniformly applying a mixture between two wet paper sheets, pressing, drying and finishing, thus forming the paperboards similar to sandwich structures. Compared with a conventional technology for making the paperboards through wet-end paper mill sludge addition, the method provided by the invention has the advantages that the added paper mill sludge can be mostly remained in the paperboards so as to form packing layers, thus the retention of the paper mill sludge in the paper boards is increased, and the method is simple in process, strong in operability and convenient to implement through an interlayer spraying method in a conventional papermaking process. The paper mill sludge is added to the paperboard making process so as to make the paperboard products meeting the quality requirements, so that the cost of fiber raw materials is saved for papermaking enterprises, and the purpose of digesting paper mill sludge solid waste in the enterprises is also achieved; the method is an effective approach for the resource utilization of the paper mill sludge.

Description

technical field [0001] The invention relates to a production method of cardboard, in particular to a method for making cardboard by using papermaking sludge as an auxiliary material. Background technique [0002] Papermaking sludge is a bulk solid waste produced in the process of pulping and papermaking. Its organic matter content is high (40%-60%), its chemical composition is complex, but its heavy metal content is low, so it has a high potential for comprehensive utilization. According to statistics, every ton of paper produced can produce 50-250 kg of dry sludge and solid waste (varies with different production conditions). According to the current paper production capacity in my country is close to 100 million tons per year, and the amount of sludge produced is very considerable. Due to the large output, complex composition and high water content of papermaking sludge, the industry has not yet found an effective way to dispose of it, and the embarrassing situation of "s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D21H17/01
Inventor 韩卿李斯钱威威张茹
Owner SHAANXI UNIV OF SCI & TECH
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