Materials and method used for preparing calcium aluminum titanate electronic functional ceramic using laser

A technology of functional ceramics and calcium titanate, which is applied in the field of laser preparation of calcium-aluminum titanate electronic functional ceramics, can solve the problems of low yield of ceramic components, large temperature gradient, large ceramic grains, etc., and achieves the dielectric constant. Stable and reliable, short sintering time, fine grain effect

Inactive Publication Date: 2014-06-04
沈新荣
View PDF0 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the preparation methods of electronic functional ceramics are mainly solid-phase sintering method and liquid-phase sintering method, but these two preparation methods have their own shortcomings: the solid-phase sintering method is difficult to achieve molecular-level mixing, and the finished ceramic components obtained Low efficiency, poor pressure resistance, large ceramic grains, pores and other defects; liquid phase sintering process is long, easy to cause environmental pollution, easy to agglomerate powder, expensive raw materials, and requires higher temperature and higher pressure, large investment in equipment, etc.
However, at present, narrow-band lasers are mainly used in China to prepare electronic functional ceramics. The disadvantage is that the sintering width is narrow, only 1-3mm. During the laser sintering process, the green compact is easily cracked due to the large temperature gradient, making it difficult to sinter the green compact into rows.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Example 1: Weigh calcium carbonate, aluminum carbonate and titanium dioxide with a purity of 99.5 according to a molar ratio of 0.8:0.2:1, mix, dry, dry with a ball mill for 2 hours, and then add an appropriate amount of deionized water for wet grinding for 3 hours , take out and dry, add binder for plasticization, granulation, compact under 35MPa pressure, hold pressure for 8min; green body is dried at 70℃ for 2 hours, then dried at 250℃ for 5 hours, and cooled with the furnace ; Take out the sample and directly sinter it with a broadband carbon dioxide laser to obtain calcium aluminum titanate electronic functional ceramics. In the carbon dioxide laser sintering process, the broadband laser density is 0.20 kW / c㎡, and double-sided sintering is adopted. The output power of the broadband laser is 350W, the scanning speed is 100mm / min, the spot area is 14*2m㎡, and the defocus amount is 315mm. The adhesive used was a 5% solution of polyvinyl alcohol. The degree of polyme...

Embodiment 2

[0014] Example 2: Weigh calcium carbonate, aluminum carbonate and titanium dioxide with a purity of 99.8% according to a molar ratio of 0.5:0.5:1, mix, dry, dry with a ball mill for 2 hours, and then add an appropriate amount of deionized water for wet grinding for 3 hours, take out and dry, add binder to plasticize and granulate, press the green body under 35MPa pressure, and keep the pressure for 8 minutes; the green body is dried at 70 °C for 2 hours, and then dried at 250 °C for 5 hours. Cooling; taking out the sample and directly sintering with a broadband carbon dioxide laser to obtain calcium aluminum titanate electronic functional ceramics. In the carbon dioxide laser sintering process, the broadband laser density is 0.15kW / c㎡~0.25kW / c㎡, and double-sided sintering is adopted. The output power of the broadband laser is 350W, the scanning speed is 100mm / min, the spot area is 14*2m㎡, and the defocus amount is 315mm. The adhesive used was a 5% solution of polyvinyl alcoho...

Embodiment 3

[0015] Example 3: Weigh calcium carbonate, aluminum carbonate and titanium dioxide with a purity of 99.9% according to a molar ratio of 0.3:0.7:1, mix, dry, dry with a ball mill for 2 hours, and then add an appropriate amount of deionized water for wet grinding 3 hours, take out and dry, add binder to plasticize and granulate, press the green body under 35MPa pressure, and keep the pressure for 8 minutes; the green body is dried at 70 °C for 2 hours, and then dried at 250 °C for 5 hours. Cooling; taking out the sample and directly sintering with a broadband carbon dioxide laser to obtain calcium aluminum titanate electronic functional ceramics. In the carbon dioxide laser sintering process, the broadband laser density is 0.15kW / c㎡~0.25kW / c㎡, and double-sided sintering is adopted. The output power of the broadband laser is 350W, the scanning speed is 100mm / min, the spot area is 14*2m㎡, and the defocus amount is 315mm. The adhesive used was a 5% solution of polyvinyl alcohol. ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
purityaaaaaaaaaa
degree of polymerizationaaaaaaaaaa
Login to view more

Abstract

The invention discloses materials and a method used for preparing calcium aluminum titanate electronic functional ceramic using laser. The preparation method comprises following steps: calcium carbonate, aluminum carbonate, and titanium dioxide are taken according to a molar ratio of (1-x):x:1, are mixed and dried, are subjected to dry grinding using a ball miller for 2h, and are subjected to wet grinding for 3h after adding of an appropriate amount of deionized water; an obtained mixture is collected and are dried; a binder is added for plasticization and granulation, an obtained material is subjected to pressed compact under a pressure of 35MPa, and the pressure is maintained for 8min; obtained green body is dried for 2h at a temperature of 70 DEG C, is dried for 5h at a temperature of 250 DEG C, and is subjected to furnace cooling; an obtained sample is collected, and is subjected to sintering using broadband carbon dioxide laser directly so as to obtain the calcium aluminum titanate electronic functional ceramic; wherein x is used for representing molar mass fraction, and 0

Description

technical field [0001] The invention relates to a material and a method for preparing calcium-aluminum titanate electronic functional ceramics by laser, and belongs to the technical field of preparation of electronic functional ceramics. Background technique [0002] Calcium-aluminum titanate is a complete solid solution of calcium titanate and aluminum titanate, and its continuous solid solution allows the dielectric and optical properties of the material to be continuously adjusted within the range of calcium / aluminum ratio, which is useful in the application field of electronic components. very important meaning. At present, the preparation methods of electronic functional ceramics mainly include solid-phase sintering method and liquid-phase sintering method, but both of these two preparation methods have their own shortcomings: it is difficult to achieve molecular-level mixing of products by solid-phase sintering method, and the obtained ceramic components are finished p...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/465C04B35/478C04B35/622
Inventor 沈新荣
Owner 沈新荣
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products