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Polycarbonate alloy for thin film materials of in-mold decoration technology and preparation method thereof

A polycarbonate, in-mold decoration technology, applied in the field of materials, can solve problems such as poor flame retardancy, poor wear resistance, PC cracking, etc., and achieve the effects of good flame retardancy, good tensile properties, and improved compatibility.

Active Publication Date: 2014-08-13
深圳市中塑新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, PC has disadvantages such as easy stress cracking, no wear resistance, and poor flame retardancy. Although the existing polycarbonate blend alloy modification can improve the mechanical properties, it is not transparent.

Method used

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  • Polycarbonate alloy for thin film materials of in-mold decoration technology and preparation method thereof
  • Polycarbonate alloy for thin film materials of in-mold decoration technology and preparation method thereof
  • Polycarbonate alloy for thin film materials of in-mold decoration technology and preparation method thereof

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Experimental program
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Effect test

preparation example Construction

[0057] (1) Preparation of maleopimaric dianhydride

[0058] Gum rosin is a regenerative natural chemical raw material, which contains about 90% resin acid and about 10% ester and unsaponifiable substances. The main component of resin acid is abietic acid with conjugated double bonds, and the conjugated double bonds in the molecular structure of abietic acid are not in the same alicyclic ring, so it cannot perform Diels-Alder reaction with double bond compounds such as maleic anhydride, but in At high temperature, abietic acid can be converted into pimaric acid through isomerization equilibrium reaction. Pimaric acid is obtained through Diels-Alder reaction with maleic anhydride to obtain maleopimaric anhydride. Finally, maleopimaric anhydride reacts with thionyl chloride at room temperature to obtain maleopimaric acid chloride.

[0059] Gum rosin was purchased from Guangzhou Lvjin Resin Co., Ltd.

[0060] ①Abietic acid is purified from gum rosin:

[0061] Add 210 parts by ...

Embodiment 1

[0110] A polycarbonate composition of the present embodiment is prepared from the following raw materials:

[0111]

[0112] The preparation method of above-mentioned polycarbonate composition, comprises the following steps:

[0113] (1) Put the polycarbonate (PC) and semi-alicyclic polyimide (PI) at 110°C, dry for 4 hours, after cooling, add the polycarbonate and semi-alicyclic polyimide to the high-speed mixer for pre-mixing;

[0114] (2) Toluene diisocyanate (TDI), 2,2'-(1,3-phenylene)-bisoxazoline (PBO), anti-dripping agent, hindered phenolic antioxidant, phosphite Antioxidant and lubricant join in another high-speed mixer and mix, then join the obtained mixture in the high-speed mixer in step (1) and mix;

[0115] (3) Place the pre-mixture mixed in step (2) in a parallel twin-screw extruder to melt and extrude, and granulate. The process parameters are as follows: the temperature of the first zone is 250°C, the temperature of the second zone: 280°C, and the temperatu...

Embodiment 2

[0118] A polycarbonate composition of the present embodiment is prepared from the following raw materials:

[0119]

[0120] The preparation method of above-mentioned polycarbonate composition, comprises the following steps:

[0121] (1) Put the polycarbonate (PC) and semi-alicyclic polyimide (PI) at 110°C, dry for 4 hours, after cooling, add the polycarbonate and semi-alicyclic polyimide to the high-speed mixer for pre-mixing;

[0122] (2) Toluene diisocyanate (TDI), 2,2'-(1,3-phenylene)-bisoxazoline (PBO), anti-dripping agent, hindered phenolic antioxidant, phosphite Antioxidant and lubricant join in another high-speed mixer and mix, then join the obtained mixture in the high-speed mixer in step (1) and mix;

[0123] (3) Place the pre-mixture mixed in step (2) in a parallel twin-screw extruder to melt and extrude, and granulate. The process parameters are as follows: the temperature of the first zone is 240°C, the temperature of the second zone: 260°C, and the temperatu...

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Abstract

The invention discloses a polycarbonate alloy for thin film materials of an in-mold decoration technology and a preparation method thereof. The polycarbonate composition is composed of the following raw materials in parts by weight: 75 to 97 parts of polycarbonate, 3 to 25 parts of semi-alicyclic polyimide, wherein the total parts of the polycarbonate and semi-alicyclic polyimide are 100; 0.1 to 3 parts of toluene diisocyanate, 0.1 to 3 parts of 2,2'-(1,3-phenylene)-bioxazoline, 0.1 to 2 parts of anti-dripping agent, 0.1 to 1 part of hindered phenol antioxidant, 0.1 to 1 part of phosphite ester antioxidant, and 0.1 to 1 part of lubricant. An in-situ reaction is carried out to achieve compatibilization so as to prepare the polycarbonate composition for thin film materials of an in-mould decoration technology, and the polycarbonate composition has the advantages of good transparency, excellent heatproof property, good tensile performance, high elongation rate, and good fire resistant property.

Description

technical field [0001] The invention relates to the field of materials, in particular to a polycarbonate alloy used for film materials of in-mold decoration technology and a preparation method thereof. Background technique [0002] The rapid development of China's industry in recent years has continuously expanded the application of polycarbonate (PC), and its demand has also continued to increase. However, with the rapid advancement of science and technology and the continuous upgrading of industrial products, the requirements for material performance are becoming more and more stringent. Conventional polycarbonate can no longer meet the requirements of various types of products in terms of product performance, and PC has a melt viscosity. Large size, poor fluidity, easy hydrolysis at high temperature, poor solvent resistance, high sensitivity to notches, prone to swelling and stress cracking, and large friction coefficient, high melting temperature, high price of special g...

Claims

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Application Information

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IPC IPC(8): C08L69/00C08L79/08C08K5/00C08K5/29C08K5/353B29C47/92B29C47/60B29C48/625B29C48/40B29C48/55B29C48/92
CPCB29C47/6037B29C47/92B29C47/6087B29C48/92B29C2948/92704B29C48/55B29C48/625B29C2948/9259B29C48/40
Inventor 朱怀才王忠强许环杰陈列钟毅文
Owner 深圳市中塑新材料有限公司