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A polyaniline modified polycarboxy epoxy resin base material for metal surface treatment

A technology of metal surface treatment and epoxy resin, which is applied in the direction of epoxy resin coatings, anti-corrosion coatings, coatings, etc., can solve the problem of limited improvement of coating internal cohesion, interface bonding force, anti-corrosion performance, carboxylic acid compounds and epoxy resins. Resin grafting efficiency is low, it is difficult to obtain practical applications, etc., to achieve the effect of improving protection performance and service life, improving anti-corrosion performance, and improving construction performance

Active Publication Date: 2016-08-24
HOHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the bonding between the epoxy-based anti-corrosion coating and the metal surface is relatively low, about 5MPa. During long-term use, especially under wet or underwater conditions, the coating is easily separated from the metal substrate and loses its protective effect.
Chinese patent (201010580437.9) introduces a kind of epoxy resin with carboxyl functional group and its preparation method that utilizes diisocyanate to graft carboxyl-containing organic compound on epoxy resin, and its defect is that this carboxylic acid compound is grafted with epoxy resin The efficiency is low, the coating does not use a curing agent, the improvement of the internal cohesion, interface bonding force and anti-corrosion performance of the coating is limited, and it is difficult to obtain practical application

Method used

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  • A polyaniline modified polycarboxy epoxy resin base material for metal surface treatment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] In this example, the raw materials of polycarboxy epoxy resin and isocyanate-grafted polyaniline were prepared by the following method, and other raw materials were commercially available.

[0042]In a four-necked flask equipped with a thermometer, a stirrer, and a condenser, 22.6 g of toluene diisocyanate (TDI) was dissolved with 300 ml of anhydrous toluene, and nitrogen protection was used; 42 g of E44 epoxy resin was dissolved with 90 ml of anhydrous toluene and moved into a constant current In the pressure drop funnel, under the conditions of room temperature, stirring and nitrogen protection, add the E44 epoxy resin solution dropwise to the TDI toluene solution at a rate of 35 drops / min, then react at room temperature for 2 hours, and then heat up to 120 ° C for 5 hours , Distilled under reduced pressure, removed unreacted TDI, obtained TDI modified epoxy resin, moved to the constant pressure dropping funnel under nitrogen protection, and added 60 milliliters of anh...

Embodiment 2

[0066] Prepare the polyaniline modified polycarboxy epoxy resin base material for metal surface treatment according to the following raw material ratio:

[0067] 60 parts of polycarboxy epoxy resin,

[0068] 25 parts of isocyanate grafted polyaniline,

[0069] Herotropine 0.5 parts

[0070] 7 parts tannic acid

[0071] 10 parts of toluene

[0072] The polycarboxy epoxy resin and isocyanate-grafted polyaniline in the above formula are prepared in Example 1, and other raw materials are commercially available. The components in the above formula were pre-dispersed and mixed evenly, and the material was ground to 60 μm in a paint grinder to obtain a polyaniline-modified polycarboxy epoxy resin base material that can be used for metal surface treatment.

[0073] Utilize the above-mentioned polyaniline modified polycarboxy epoxy resin base material for metal surface treatment to adopt the pretreatment coating test result prepared by air spray method as follows:

[0074] Appeara...

Embodiment 3

[0088] In this example, the raw materials of polycarboxy epoxy resin and isocyanate-grafted polyaniline were prepared by the following method, and other raw materials were commercially available.

[0089] In a four-neck flask equipped with a thermometer, a stirrer, and a condenser, dissolve 52 grams of isophorone diisocyanate (IPDI) with 400 ml of anhydrous isobutanol, and protect it under nitrogen; The 38g E44 epoxy resin of water dissolves and moves in the constant pressure dropping funnel, under room temperature, stirring and nitrogen protection condition, with the speed of 45 drop / min, E44 epoxy resin solution is added in IPDI anhydrous isobutanol solution, Then react at room temperature for 2 hours, heat up to 120°C for 4 hours, distill under reduced pressure, remove unreacted IPDI, obtain IPDI modified epoxy resin, move it to a constant pressure dropping funnel under nitrogen protection, and add 70 ml of Water N-Methylpyrrolidone. Add 31.5g of 1,3,5-benzenetricarboxylic...

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Abstract

The invention discloses a polyaniline modified multi-carboxyl epoxy resin base-material for metal surface treatment. The base-material is composed of multi-carboxyl epoxy resin, isocyanate grafted polyaniline, a corrosion inhibitor, a rust transforming agent and a solvent. According to the invention, diisocyanate and polybasic carboxylic acid are adopted to graft epoxy resin so as to prepare multi-carboxyl epoxy resin; isocyanate grafted polyaniline is then prepared; and finally, multi-carboxyl epoxy resin, isocyanate grafted polyaniline, the corrosion inhibitor, the rust transforming agent and the solvent are mixed, and the mixture undergoes grinding and dispersion to obtain the polyaniline modified multi-carboxyl epoxy resin base-material for metal surface treatment. A chemical bonding between a multi-carboxyl function group in the base-material and a hydroxyl group on the metal surface can be carried out. Isocyanate grafted polyaniline and epoxy resin have good compatibility and have a passivation and corrosion inhibition effects on steel. The base-material has absorption and transformation effects on rust. The polyaniline modified multi-carboxyl epoxy resin base-material can be used to process rust-carrying and wet metal surface so as to raise interface bonding force and corrosion resistance of a coating. The base-material is used in the field of heavy-duty anticorrosion of metal.

Description

technical field [0001] The invention belongs to the field of metal surface treatment, in particular to a polyaniline modified polycarboxy epoxy resin base material for metal surface treatment. Background technique [0002] So far, organic coatings are the most important, most effective, most economical, and most common means of protection for marine structures, but the harsh marine environment poses severe challenges to the protective effect of organic coatings. If the coating is used in seawater for a long time, the coating will peel off from the metal substrate, which will weaken the protective performance of the coating on the metal. The interface bonding force between the coating and the metal is the key to the technology that affects the protective performance of the coating, and is the prerequisite for the organic coating to fully exert its anti-corrosion performance. Poor bonding between the coating and the metal interface will lead to a series of deterioration and f...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09D163/00C09D5/08C08G73/02C08G59/14C23F11/173
Inventor 李保松张薇薇张磊于洋
Owner HOHAI UNIV