A continuous reaction process and reactor for methanol conversion to produce hydrocarbon mixture

A hydrocarbon mixture and methanol conversion technology, applied in the direction of hydrocarbon production from oxygen-containing organic compounds, chemical instruments and methods, chemical/physical processes, etc., can solve the problems of frequent reactor switching, deactivation, and carbon deposition of molecular sieve catalysts. Achieve the effect of avoiding the reduction of the yield of the target product, reducing the contact time, and avoiding the reduction of the yield

Active Publication Date: 2016-04-06
SEDIN ENG +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0016] The invention solves the problems of frequent switching of reactors, frequent regeneration of catalysts, and difficult utilization of "residual activity" of catalysts existing in the prior art of methanol conversion in fixed-bed adiabatic reactors for producing hydrocarbon mixtures, and achieves simplification of operation methods and improvement of catalyst activity utilization purpose of efficiency
[0017] Fixed-bed adiabatic reactor methanol conversion to produce hydrocarbon mixture technology The main reason for frequent reactor switching and frequent catalyst regeneration is that the molecular sieve catalyst is deactivated due to continuous carbon deposition during the reaction process

Method used

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  • A continuous reaction process and reactor for methanol conversion to produce hydrocarbon mixture
  • A continuous reaction process and reactor for methanol conversion to produce hydrocarbon mixture
  • A continuous reaction process and reactor for methanol conversion to produce hydrocarbon mixture

Examples

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Embodiment 1

[0067] The technological process schematic diagram of embodiment 1 is with reference to appendix image 3 .

[0068] The fixed-bed adiabatic reactor is made of stainless steel with an inner diameter of 3600 mm. There is one nozzle on the top and bottom of the shell, and three nozzles on the side wall of the reactor shell. The catalyst bed in the reactor is virtually divided. The reactor is continuously filled with 93.17 tons of ZSM-5 molecular sieve catalyst, the total height of the catalyst bed is 14309mm, and the aspect ratio of the total catalyst bed is 3.97. The distance between the nozzles on the side wall of the reactor is 3577 mm, and the continuously loaded catalyst bed is equally divided into 4 catalyst sub-beds, the height of the sub-beds is 3577 mm, and the height-to-diameter ratio of the sub-beds is 0.99;

[0069] The inlet pressure of the fixed bed adiabatic reactor is 1.8MPa. Valve 2-c is open and valves 3-c, n-c, 4-c are closed. The system establishes nitrog...

Embodiment 2

[0097] Same as Example 1, using the same catalyst, but the catalyst loading increased by 25%, that is, the catalyst loading quality is 116.46 tons, the inner diameter of the fixed bed adiabatic reactor is 3600mm, the total catalyst bed height is 17887mm, and the total aspect ratio is 4.97. Three nozzles are arranged on the side wall of the reactor, and the distance between the nozzles is 4472 mm. The continuously loaded catalyst is divided into 4 catalyst sub-beds. The height of each sub-bed is 4472 mm, and the height-to-diameter ratio of the sub-beds is 1.24.

[0098] The operation method is the same as in Example 1, the operating pressure is 1.80MPa, the mass flow rate of methanol is 35.71t / h, and the mass space velocity of methanol relative to all catalysts is 0.31h -1 , relative to the mass space velocity of the catalyst sub-bed is 1.23h -1 , the standard volume flow rate of circulating gas is 180000Nm 3 / h, the volume circulation ratio is 7.2. The reactor inlet tempera...

Embodiment 3

[0104] As in Example 1, the same catalyst is used, but the catalyst bed is actually divided. The fixed bed adiabatic reactor is made of stainless steel with an inner diameter of 3600mm. There are 1 nozzle on the top and bottom of the shell, 3 nozzles on the side wall of the reactor shell, and the reactor is installed at a position parallel to each nozzle. The grid used to carry the catalyst, the distance between the nozzles is 4577mm. When loading the catalyst, start loading from the bottom layer first, install the bottom grid first, lay wire mesh on the grid, and load 23.29 tons of catalyst. The actual filling height of the catalyst is 3577mm, and the thickness of the refilling on the catalyst is 200mm inert alumina pellets to compact the catalyst bed. After the alumina pellets are filled, install a layer of grid, and fill the catalyst and alumina pellets in the same way. A total of 4 layers of catalysts were loaded, with a total loading of 93.17 tons. The heights of the f...

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Abstract

The invention discloses a continuous reaction process utilizing methanol conversion to prepare a hydrocarbon mixture. The continuous reaction process comprises the following steps: raw material methanol enters a reactor from the pipe orifice at the top of the reactor; the methanol leaves the reactor from the first pipe orifice in the side wall of the reactor after the reaction of converting the methanol into the hydrocarbon mixture is completed in a first catalyst separating bed layer; when methanol penetration occurs in the previous catalyst separating bed layer, the next catalyst separating bed layer is put into the reaction through switching over outlets until all the valves of the pipe orifices in the side wall of the reactor are closed, only the top pipe orifice and the bottom pipe orifice of the reactor are opened, and the last catalyst separating bed layer in the reactor is in a using state at the moment. The continuous reaction process and the reactor have the advantages that the operation is simple, the continuous operation time is long, and the utilization rate of catalyst reaction activity during the reaction process is high.

Description

technical field [0001] The invention belongs to a continuous reaction process and a reactor for converting methanol to prepare hydrocarbon mixtures. Background technique [0002] There are a large number of technical patents for methanol conversion to produce hydrocarbon mixture technology, such as US Patent 3931349, 4998899 is the patent of methanol conversion to produce hydrocarbon products published by Mobil Corporation in the early stage. These patents use a fixed-bed two-stage conversion process. The first stage The reaction is the dehydration of methanol to produce dimethyl ether. The first-stage outlet material, including a mixture of methanol, dimethyl ether and water, enters the second-stage reactor, and generates gasoline fraction products under the action of molecular sieve catalysts. 美国专利4788365,4835329,4885421,5001292,5130101,5167937,5080691,5095159,4767604,4788042,4788369,4808764,4814535,4814536,4826662,4898717,5146032,4973784等,均涉及到固定床甲醇转化制取烃类 Hybrid technology....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C11/02C07C1/20B01J8/04
Inventor 张庆庚李文怀李晓崔晓曦潘国平范辉史郭晓黄居彬黄举天
Owner SEDIN ENG
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