Magnesium alloy ultrasonic wave micro extrusion formed refined grain technology at normal temperature
A technology for refining grains and magnesium alloys, used in metal extrusion, metal extrusion dies, metal processing equipment, etc., can solve the problems of low surface quality of processed parts, difficult processing and welding performance, and uneven structure. Achieve the effect of reducing forming force, high production efficiency and good product surface quality
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Embodiment 1
[0045] The present invention provides a magnesium alloy ultrasonic micro-extrusion forming fine grain process at normal temperature, the steps are as follows:
[0046] Step 1: Make punch and die
[0047] Such as figure 2 As shown, the punch 3 adopts a stepped structure, the front end of the punch 3 forms an ultrasonic punch 31, and a transducer 1 and a horn 2 that can be touched by an ultrasonic generator are installed on the tail end of the punch 3. Specifically, the horn 2 is screwed to the punch 3 , and the transducer 1 is screwed to the horn 2 .
[0048] The die 4 is composed of a pressure plate 41 and a lower plate 42 which are screwed up and down sequentially. A lower plate fixing cavity 421 is provided in the middle of the lower plate 42, and the die is embedded in the lower plate fixing cavity 421 sequentially from bottom to top to work. The belt thin plate 423 and the die guide hole thin plate 422 form a die guide hole 424 in the middle of the die guide hole thin p...
Embodiment 2
[0062] This embodiment provides a magnesium alloy ultrasonic micro-extrusion forming grain refinement process at room temperature, the steps are basically the same as in embodiment 1, the difference is:
[0063] The operating parameters of the ultrasonic generator are: the amplitude is 24.04 μm, the ultrasonic action time is 2.0 s; the diameter of the working belt hole 425 of the die is φ0.5 mm.
[0064] Result detection:
[0065] The formed magnesium alloy part (height-diameter ratio is 1.76, diameter is φ0.5mm) is cut along the vertical extrusion direction, and after conventional inlaying, grinding and polishing, with corrosive agent (ingredients: picric acid 3g, alcohol 50ml, Acetic acid 20ml, water 20ml), corrode its surface, use research grade optical metallographic microscope DM1500 produced by Shenzhen Massive Optoelectronics Co., Ltd. to observe its metallographic structure. Test results such as Figure 4 As shown, compared with the original metallographic structure,...
Embodiment 3
[0068] This embodiment provides a magnesium alloy ultrasonic micro-extrusion forming grain refinement process at room temperature, the steps are basically the same as in embodiment 1, the difference is:
[0069] The operating parameters of the ultrasonic generator are: the amplitude is 24.04 μm, the ultrasonic action time is 1.75 s; the diameter of the working belt hole 425 of the die is φ0.3 mm.
[0070] Result detection:
[0071] The formed magnesium alloy parts (height-to-diameter ratio is 2.63, diameter is φ0.3mm) are cut along the vertical extrusion direction, and after conventional inlaying, grinding and polishing, corrosive agent (composition: picric acid 3g, alcohol 50ml, Acetic acid 20ml, water 20ml), corrode its surface, use research grade optical metallographic microscope DM1500 produced by Shenzhen Massive Optoelectronics Co., Ltd. to observe its metallographic structure. Test results such as Figure 5 As shown, compared with the original metallographic structure...
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