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Mullite fiber refractory casting material

A refractory castable and mullite fiber technology, which is applied in the field of refractory materials, can solve problems such as stress concentration, volume expansion, and spalling

Active Publication Date: 2015-01-28
NINGXIA TIANZONG HONGGUANG COGENERATION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The castables used in the kiln head cover of the existing domestic new dry-process cement production line are high-alumina materials. Although the castables of this material have high strength and good wear resistance at high temperatures, high-alumina materials form at high temperatures. The main mineral phase is corundum. The corundum phase is easy to react with alkali at high temperature, resulting in volume expansion, deformation, stress concentration, and cracks and peeling of the lining.
Due to the constant scour of heated clinker at the kiln hood in the rotary kiln system, coupled with frequent changes in thermal parameters, the service life of the refractory material on the top of the kiln hood is generally short, usually about one year, which seriously affects the entire kiln. system operating rate

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] (1) Preparation of castable:

[0012] 3.0mm coarse aggregate 10, 1.9mm medium aggregate 35, 0.6mm fine aggregate 15, binder 10, silicon micropowder 10, alumina micropowder 15, yttrium oxide 5. According to the above proportions, weigh each raw material and add water to accompany it to obtain a slurry with good fluidity, and test the physical properties after forming, curing and heat treatment.

[0013] (2) Physical performance test:

[0014] After drying at 110℃×24h, the flexural strength is 9.1MPa, and the compressive strength is 85.1MPa;

[0015] After 1200℃×3H treatment, the flexural strength is 11.4MPa, and the compressive strength is 115.6MPa;

[0016] After 1550℃×3H treatment, the flexural strength is 12.1MPa, and the compressive strength is 125.8MPa.

Embodiment 2

[0018] (1) Preparation of castable:

[0019] Use 20 of 2.1mm coarse aggregate, 30 of 1mm medium aggregate, 15 of 0.1mm fine aggregate, 8 of binder, 7 of silicon micropowder, 10 of alumina micropowder, and 10 of yttrium oxide. According to the above ratio, weigh each raw material and add water to accompany it to obtain a slurry with good fluidity, and test the physical properties after forming, curing and heat treatment.

[0020] (2) Physical performance testing:

[0021] After drying at 110℃×24h, the flexural strength is 9.2MPa, and the compressive strength is 86.2MPa;

[0022] After 1200℃×3H treatment, the flexural strength is 11.6MPa, and the compressive strength is 115.9MPa;

[0023] After 1550℃×3H treatment, the flexural strength is 12.9MPa, and the compressive strength is 128.8MPa.

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PUM

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Abstract

The invention discloses a mullite fiber refractory casting material which comprises the following components in parts by weight: 10-20 parts of coarse aggregate, 30-35 parts of medium aggregate, 15-20 parts of fine aggregate, 5-10 parts of a binding agent, 5-10 parts of silica micro powder, 10-15 parts of alumina micro powder and 5-10 parts of yttrium oxide, wherein the coarse aggregate comprises mullite and zirconium oxide fiber; the medium aggregate comprises flint clay, silicon carbide and zircon; the fine aggregate is mullite. The binding agent comprises the following components in parts by weight: 20-40 parts of magnesium silicate and 80-60 parts of phosphate.

Description

technical field [0001] The invention belongs to the technical field of refractory materials, and in particular relates to a mullite fiber refractory castable. Background technique [0002] The castables used in the kiln head cover of the existing domestic new dry-process cement production line are high-alumina materials. Although the castables of this material have high strength and good wear resistance at high temperatures, high-alumina materials form at high temperatures. The main mineral phase is corundum. The corundum phase is easy to react with alkali at high temperature, resulting in volume expansion, deformation, stress concentration, and cracks and peeling of the lining. Due to the constant scour of heated clinker at the kiln hood in the rotary kiln system, coupled with frequent changes in thermal parameters, the service life of the refractory material on the top of the kiln hood is generally short, usually about one year, which seriously affects the entire kiln. sy...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
CPCC04B35/66
Inventor 穆祥王西来董伟胜
Owner NINGXIA TIANZONG HONGGUANG COGENERATION TECH
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