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A kind of carbon fiber mat reinforced inorganic polymer matrix composite material and preparation method thereof

A technology of inorganic polymer and carbon fiber felt, which is applied in the field of inorganic polymer-based composite materials and its preparation, can solve the problems of poor toughness, complex operation of carbon fiber, and low mechanical performance, and achieve good heat resistance, energy saving and environmental protection in preparation conditions, and low cost low effect

Active Publication Date: 2016-08-24
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The present invention aims to solve the problems of low mechanical properties and poor toughness of existing inorganic polymer materials, and the operation of adding short carbon fibers is relatively complicated, and provides a carbon fiber felt-reinforced inorganic polymer-based composite material and its preparation method

Method used

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Examples

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Effect test

specific Embodiment approach 1

[0030] Embodiment 1: A carbon fiber mat reinforced inorganic polymer-based composite material in this embodiment is prepared from inorganic polymer slurry and carbon fiber mat; the inorganic polymer slurry is composed of potassium hydroxide, silica sol and aluminosilicate Prepared from salt powder;

[0031] The volume fraction of carbon fiber felt in the carbon fiber felt reinforced inorganic polymer-based composite material is 1% to 5%;

[0032] The thickness of the carbon fiber felt is 1 mm to 10 mm;

[0033] The molar ratio of the potassium element in the potassium hydroxide to the silicon element in the silica sol is 1: (0.5~1.5);

[0034] The molar ratio of silicon to aluminum in the aluminosilicate powder is 1:1;

[0035] The molar ratio of silicon element to aluminum element in the inorganic polymer slurry is (1~4):1;

[0036] The inorganic polymer slurry is at a shear rate of 60S -1 ~80S -1 Inorganic polymer slurry with an hourly viscosity of 150mPa·s~500mPa·s;

...

specific Embodiment approach 2

[0039] Embodiment 2: This embodiment differs from Embodiment 1 in that the molar ratio of the potassium element in the potassium hydroxide to the silicon element in the silica sol is 1:1. Other steps and parameters are the same as those in the first embodiment.

specific Embodiment approach 3

[0040] Embodiment 3: This embodiment differs from Embodiment 1 or Embodiment 2 in that the molar ratio of silicon to aluminum in the inorganic polymer slurry is 1.6:1. Other steps and parameters are the same as those in Embodiment 1 or 2.

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PUM

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Abstract

The invention provides a carbon fiber felt reinforcement inorganic polymer matrix composite and a preparation method of the carbon fiber felt reinforcement inorganic polymer matrix composite, and relates to an inorganic polymer matrix composite and a preparation method of the inorganic polymer matrix composite, in particular to the carbon fiber felt reinforcement inorganic polymer matrix composite and a preparation method of the carbon fiber felt reinforcement inorganic polymer matrix composite. The problems that an existing inorganic polymer material is poor in mechanical performance and low in toughness and the operation for adding short carbon fiber is complex are solved. The product is prepared through inorganic polymer material pulp and carbon fiber felt. The inorganic polymer material pulp is prepared through potassium hydroxide, silica sol and aluminosilicate powder. The method includes the steps of firstly, preparing the inorganic polymer material pulp; secondly, washing the carbon fiber felt; thirdly, preparing a prefabricated material blank; fourthly, preparing the carbon fiber felt reinforcement inorganic polymer matrix composite. The method is simple in process, low in cost, environmentally friendly and capable of being use for large-area preparation, and the prepared composite is good in mechanical property and wider in application range.

Description

technical field [0001] The invention relates to an inorganic polymer-based composite material and a preparation method thereof, in particular to a carbon fiber felt-reinforced inorganic polymer-based composite material and a preparation method thereof. Background technique [0002] Inorganic polymer materials have the characteristics of high temperature resistance, heat resistance, low density, low cost and good flame retardancy, and have low preparation temperature, simple process, and low energy consumption. They have been used in construction, refractory materials and aviation fields . However, factors such as inherent brittleness, poor toughness, and low mechanical strength of inorganic polymer materials severely limit their application range. [0003] Carbon fiber reinforced ceramic matrix composites overcome the shortcomings of high brittleness of ceramic materials, while maintaining the advantages of ceramics and have been widely used. The addition form and distribu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/24C04B14/38
Inventor 何培刚闫姝杨治华贾德昌段小明周玉
Owner HARBIN INST OF TECH
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