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A kind of surface modification method of cast iron

A surface modification and cast iron technology, which is applied in the field of metal material processing, can solve problems such as complex equipment, difficult quality assurance of workpieces, and large residual stress, and achieve the effects of improving wear resistance, high processing efficiency, and high processing efficiency

Active Publication Date: 2016-10-12
INST OF APPLIED PHYSICS JIANGXI ACADEMY OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are some deficiencies in the existing methods: (1) The electron beam processing environment has strict requirements and needs to be processed under vacuum conditions.
(2) The area processed by the laser beam is very small each time, and the energy is too concentrated to cause large residual stress
(3) The energy density of ion beam processing is low
(4) The induction heating treatment equipment is complicated, and it is difficult to guarantee the quality of workpieces with complex shapes
(5) Surface nitriding and surface boronizing have problems such as complex equipment, poor furnace temperature uniformity and high cost

Method used

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  • A kind of surface modification method of cast iron
  • A kind of surface modification method of cast iron
  • A kind of surface modification method of cast iron

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Present embodiment implements on the gray cast iron (HT200) of automobile engine cylinder:

[0031] (1) Circuit and gas preparation: electric explosion adopts a voltage of ≥2kV, and uses tungsten rod electrodes; explosive gas uses a mixture of methane, acetylene gas, oxygen, and air.

[0032] (2) Fixing of parts: fix the casted automobile engine cylinder with gray cast iron (HT200) on the working platform.

[0033] (3) Introduce gas: first pass circulating air to cool the plasma emission chamber, then pass in a certain proportion of methane, acetylene gas and oxygen mixing ratio (1:1.5:1), the mixed gas flow rate is 100L / min, and the bombardment frequency is set The frequency is 5Hz, start the ignition device.

[0034] (4) Starting voltage: starting voltage is 2.5kV, processing frequency is 5Hz, and the processed engine cylinder is cooled with circulating air on the platform.

[0035] The thickness of the treated gray cast iron (HT200) surface strengthening layer is 7...

Embodiment 2

[0038] This embodiment implements on alloy cast iron for camshaft:

[0039] (1) Pulse circuit and gas preparation: the voltage is 5kV; the gas mixture ratio of hydrogen, oxygen and air (1:1.5:1) is used for the explosion gas; the flow rate of the gas mixture is 80L / min; the electrode of the electric explosion is chromium rod.

[0040] (2) Fixing of cast iron parts: Fix the camshaft with alloy cast iron (gray cast iron CAC480 camshaft with alloying elements Mn, Cr, Mo, Cu added) after the surface is lightly polished on the CNC mobile platform.

[0041] (3) Introduce gas: first pass circulating air to cool the plasma emission chamber, then pass in hydrogen, propane gas and oxygen in a certain proportion, and start the ignition device to ignite the gas explosion.

[0042] (4) Mobile working platform: move the working platform to keep the distance between the plasma emission cavity and the camshaft at 100 μm.

[0043] (5) Starting voltage: start the voltage of 5kV, and add a puls...

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Abstract

A method for surface modification of cast iron, which uses high-energy superposition to modify the surface of cast iron materials, specifically a new type of surface modification technology for cast iron materials using electric explosion, gas explosion, and plasma energy superposition. This technology has the characteristics of one, two or more of the three surface modification technologies of plasma surface modification, gas explosion and electric explosion, and can be processed in an atmospheric environment with low cost and high processing efficiency. A reinforced modified layer with a thickness of 70‑150 μm is formed on the surface of the parts, which can improve the wear resistance, corrosion resistance and service life of cast iron parts by 1‑6 times. The invention is suitable for surface modification treatment of gray cast iron, malleable cast iron, nodular cast iron, vermicular graphite cast iron and alloy cast iron parts, and can be widely used in the fields of machinery industry, aviation manufacturing and the like.

Description

technical field [0001] The invention belongs to the field of metal material processing, and relates to a surface modification method for gray cast iron, malleable cast iron, nodular cast iron, vermicular cast iron and alloy cast iron. Background technique [0002] Cast iron is an iron-based alloy with a carbon content greater than 2.11% and elements such as Si, Mn, S, and P. Cast iron has been widely used in industry because of its good castability, machinability, vibration damping and low production cost. According to the shape of graphite in cast iron (flaky, flocculent, spherical, worm-like), cast iron can be divided into gray cast iron, malleable cast iron, nodular cast iron and vermicular graphite cast iron. In addition, alloy cast iron can be obtained by adding appropriate amount of other alloying elements to cast iron. [0003] Gray cast iron is mainly used in pressure and load-bearing parts such as cylinders in vehicles, cylinder liners, and bed of machine tools. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D1/06C21D10/00C21D5/00
CPCC21D1/06C21D5/00C21D10/00
Inventor 陆磊廖先金陆德平余玖明张林伟周喆邹晋付青峰
Owner INST OF APPLIED PHYSICS JIANGXI ACADEMY OF SCI
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