A special alkali-resistant interface agent for phenolic foam insulation board

A phenolic foam and interface agent technology, applied in the chemical industry, can solve the problems of decreased stability of phenolic system, reduced mortar bond strength, poor bond strength, etc., to reduce erosion, reduce water infiltration, and improve flame retardant performance. Effect

Active Publication Date: 2018-04-03
营口象圆新材料工程技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are some defects in the phenolic foam insulation board. The bonding strength between this material and the mortar is poor, and an interface agent must be used to increase the bonding strength, and the phenolic board is exposed to alkaline mortar for a long time, which will reduce the strength of the phenolic board. However, the existing Ordinary interface agents have poor film-forming properties, and there are many voids after film formation, which cannot play an absolute barrier role. Acidic phenolic boards will react chemically with alkaline mortar for a long time, thereby reducing the bonding strength with the mortar, especially when the external wall When cracks appear and rainwater seeps in, the stability of the phenolic system is greatly reduced, and even causes the board to fall off

Method used

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  • A special alkali-resistant interface agent for phenolic foam insulation board

Examples

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Comparison scheme
Effect test

Embodiment 1

[0041] Equipped with 100kg of the phenolic foam insulation board special alkali-resistant interface agent of the present invention, which is formulated with the following components in weight: 25kg of water, 45kg of modified acrylic emulsion, 4kg of modified hydrophobizing agent, 2kg of dispersant, 2kg of base Material wetting agent, 3kg of silane coupling agent, 2kg of defoaming agent, 3kg of film forming aid, 1kg of antibacterial agent, 4kg of flame retardant, 5kg of inorganic powder, 1kg of multifunctional additives, 2kg Thickener, 1kg color paste.

[0042] Further, the modified acrylic emulsion is a modified styrene-acrylic emulsion. The modified hydrophobic agent is a nano-modified silicone hydrophobic agent. The dispersant is SN5040 dispersant. The substrate wetting agent is polyoxyalkenyl alkyl ethers. The silane coupling agent is KH-570 silane coupling agent. The defoamer is a polyether modified silicon defoamer. The flame retardant is pentaerythritol. The inorganic...

Embodiment 2

[0048] Equipped with 100kg of the phenolic foam insulation board special alkali-resistant interface agent of the present invention, it is formulated with the following components in weight: 20kg of water, 40kg of modified acrylic emulsion, 6kg of modified hydrophobic agent, 2kg of dispersant, 2kg of base Material wetting agent, 3kg of silane coupling agent, 3kg of defoamer, 4kg of film forming aid, 1kg of antibacterial agent, 7kg of flame retardant, 7kg of inorganic powder, 1kg of multifunctional additives, 3kg Thickener, 1kg color paste.

[0049] Further, the modified acrylic emulsion is a modified silicone acrylic emulsion. The modified hydrophobic agent is an inorganic nano material water-based hydrophobic agent. The dispersant is RT8027 dispersant. The substrate wetting agent is polyoxyalkenyl alkyl ethers. The silane coupling agent is KH-570 silane coupling agent. The defoamer is a polyether defoamer. The flame retardant is magnesium hydroxide. The inorganic powder is ...

Embodiment 3

[0055] Equipped with 100kg of the phenolic foam insulation board special alkali-resistant interface agent of the present invention, which is formulated with the following components in weight: 23kg of water, 40kg of modified acrylic emulsion, 5kg of modified hydrophobic agent, 3kg of dispersant, 3kg of base Material wetting agent, 5kg of silane coupling agent, 4kg of defoaming agent, 3kg of film forming aid, 1kg of antibacterial agent, 4kg of flame retardant, 5kg of inorganic powder, 1kg of multifunctional additives, 2kg Thickener, 1kg color paste.

[0056] Further, the modified acrylic emulsion is a vinylidene chloride copolymer emulsion. The modified hydrophobic agent is a nano-modified silicone hydrophobic agent. The dispersant is RT8027 dispersant. The substrate wetting agent is polyoxyalkenyl alkyl ethers. The silane coupling agent is KH-570 silane coupling agent. The defoamer is a polyether defoamer. The flame retardant is graphite. The inorganic powder is mica powder...

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Abstract

The invention relates to the technical field of the chemical industry, in particular to a special alkali-resisting interfacial agent for a phenolic foam insulation board. The interfacial agent comprises components in parts by weight as follows: 20-25 parts of water, 40-45 parts of modified acrylic latex, 4-10 parts of a modified water repellent agent, 2-3 parts of a dispersing agent, 2-3 parts of a substrate wetting agent, 3-5 parts of a silane coupling agent, 2-4 parts of an antifoaming agent, 3-6 parts of a coalescing agent, 1-2 parts of an antibacterial agent, 4-8 parts of a flame retardant, 5-10 parts of inorganic powder, 1-2 parts of a multifunctional additive, 2-4 parts of a thickener and 1-2 parts of color paste. A preparation method of the interfacial agent comprises the followings steps: a, preset weight of the water, the dispersing agent, the substrate wetting agent, the antifoaming agent, the coalescing agent, the silane coupling agent, the inorganic powder, the modified acrylic latex, the modified water repellent agent, the thickener, the color paste, the multifunctional additive, the antibacterial agent and the flame retardant are put into a high-speed dispersion machine and stirred. The bonding strength of a phenolic insulation board with mortar is enhanced.

Description

Technical field [0001] The invention relates to the technical field of the chemical industry, in particular to a formula of a special alkali-resistant interface agent for phenolic foam insulation boards and a preparation process thereof. Background technique [0002] External wall insulation is one of the main measures for energy-saving buildings. The waterproof function of building insulation has a great influence on the effect of building insulation and energy saving, and even affects the function and durability of the building. [0003] Among many thermal insulation materials, phenolic foam is known as the "king of thermal insulation materials" and is a new generation of thermal insulation and fireproof materials. As a safe and green new energy-saving building material, the advantages of phenolic foam have been recognized by the construction department and the public security fire department. However, the phenolic foam insulation board has some defects. The bonding strength bet...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09D125/14C09D133/04C09D127/24C09D5/18C09D5/14C09D7/61C09D7/65C09D7/63C08J7/04C08L61/06
CPCC08J7/04C08L61/06C08L2201/02C08L2205/02C08L2205/03C09D5/14C09D5/18C09D7/61C09D7/63C09D125/14C09D133/00C09D133/04C08L71/02C08L83/12C08K13/02C08K5/5425C08K5/053C08K2003/265C08L71/00C08K2003/2224C08K3/34C08K3/04
Inventor 李蒙唐晓君奚玉东张忠南史亚楠孙颖尹航雷燕刘洪财李论董金成
Owner 营口象圆新材料工程技术有限公司
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