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Establishment method and application of goethite method iron precipitation process interface reaction model

A process interface and method establishment technology, applied in the direction of process efficiency improvement, etc., can solve problems such as harsh conditions, difficult research and analysis, and no consideration of mesoscale interface characteristics

Active Publication Date: 2015-09-09
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Since what takes place inside the reactor is a complex multiphase chemical reaction involving three phases, the process is complex, the conditions are harsh, and the reaction involves mass transfer, interfacial reaction and complex smelting process of fluid mechanics, all of which give the reactor internal control over gas-liquid, Difficulties in the research and analysis of liquid-solid interface characteristics and reaction mechanism
The existing iron precipitation process models are based on macro-scale models of reaction kinetics and material balance, without considering the mesoscopic-scale interface characteristics of chemical reactions, and these models are all based on the ion concentration test values ​​of field workers as input, data There is a large hysteresis, and the gap between the manual experience operation value and the actual demand value increases the difficulty of real-time control of the operation amount and chemical reaction rate of the iron sinking process.

Method used

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  • Establishment method and application of goethite method iron precipitation process interface reaction model

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Embodiment 1

[0124] A method for establishing an interface reaction model of a goethite iron precipitation process mainly includes the following steps:

[0125] (1) According to the process mechanism of the goethite iron precipitation process, combined with the relationship between the mass transfer rate and the interface gas-liquid reaction rate, the following formula (I) gas film control mass transfer model is established from the perspective of mass transfer driving force, for Analyze the gas film thickness, gas diffusion coefficient and bubble radius to control the chemical reaction rate in this stage.

[0126] d c F e 2 + ...

Embodiment 2

[0147] A method for controlling the internal three-phase interface chemical reaction rate of a goethite process iron-precipitation process reactor, comprising establishing a goethite process iron-precipitation process interface reaction model according to the method in Example 1, using the model to realize the control of the chemical reaction rate and Precise control of the reaction process. Specifically, the control of the reaction process can be carried out in the following ways:

[0148] (1) The built model is numerically simulated to obtain the concentration curves of ferrous ions in the two control stages, so as to obtain the chemical reaction rate and mass transfer coefficient D1, D2, and the initial value of the bubble radius a 0 , the relationship between liquid film thickness L. The reaction rate increases with the increase of mass transfer coefficient, and slows down with the increase of bubble radius and liquid film thickness. The values ​​of some control factors ...

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Abstract

The invention relates to an establishment method and application of a goethite method iron precipitation process interface reaction model. The method mainly includes: establishing a gas film control mass transfer model, a liquid film control mass transfer model and a solid liquid interface reaction rate model. The invention establishes the goethite method iron precipitation process interface reaction model to analyze and control the main factors affecting chemical rate, and under the premise of guaranteeing goethite grade, has important significance to reasonable utilization of oxygen and calcine.

Description

technical field [0001] The invention relates to a method for establishing an interface reaction model in the iron-precipitation process of goethite method and its application, and belongs to the technical field of automatic control. Background technique [0002] As an important non-ferrous metal raw material, zinc is occupying an increasingly important position in the process of national economic development. The iron precipitation process of goethite method is the last process of direct atmospheric pressure oxygen-enriched zinc leaching process of zinc concentrate, and is one of the key links in leaching production. Its iron removal effect directly affects the subsequent purification and zinc electrolysis process. Usually, the process adopts 5 iron sinking reactors connected in series along the chute in a high and low shape, and oxygen is introduced into the reactors and sand is added to make the iron ions in the solution precipitate in the form of goethite. [0003] The g...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B3/46C22B19/00
CPCY02P10/20
Inventor 蒋朝辉唐君蕊谢永芳桂卫华阳春华
Owner CENT SOUTH UNIV
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