Aluminum silicate fiber reinforced oxide ceramic containing interface phase and preparation method thereof

A technology of aluminum silicate fiber and oxide ceramics, which is applied in the field of aluminum silicate fiber reinforced oxide ceramics and its preparation, can solve the impact of unreported fiber surface composite material properties, poor high-temperature structural stability of composite materials, and limited composite materials. High temperature applications and other issues, to achieve the effect of improving room temperature and high temperature mechanical properties, high service temperature, and weakening interface bonding

Active Publication Date: 2015-09-23
NAT UNIV OF DEFENSE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the patent does not report the fiber surface C 60 The morphology and the effect of the interstitial interface on the performance of the composite material, and the matrix of the composite material is limited to a kind of silica
In fact, the uniformity of the coating prepared on the surface of the fiber by the liquid phase method is poor, which leads to poor structural stability of the composite material at high temperature
In addition, the low modulus of the silica matrix and the low service temperature limit the high temperature application of the composite material

Method used

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  • Aluminum silicate fiber reinforced oxide ceramic containing interface phase and preparation method thereof
  • Aluminum silicate fiber reinforced oxide ceramic containing interface phase and preparation method thereof
  • Aluminum silicate fiber reinforced oxide ceramic containing interface phase and preparation method thereof

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Embodiment 1

[0038] An aluminum silicate fiber-reinforced alumina ceramic containing interfacial phases of the present invention. The aluminum silicate fiber-reinforced alumina ceramic uses alumina as a matrix and three-dimensional aluminum silicate fibers as a reinforcing phase. A sacrificial carbon interface phase is formed, and the sacrificial carbon interface phase is formed by first preparing a cracked carbon coating on the surface of the three-dimensional aluminum silicate fiber fabric through a chemical vapor deposition process (CVD), and then forming after high temperature oxidation.

[0039] The method for preparing aluminum silicate fiber-reinforced alumina ceramics containing interfacial phases in this embodiment specifically includes the following steps:

[0040] (1) Preparation of cracked carbon coating: A three-dimensional orthogonal weaving process is used to prepare aluminum silicate fiber fabric with a fiber volume fraction of 40%, and a cracked carbon coating is prepared on the...

Embodiment 2

[0049] An aluminum silicate fiber-reinforced aluminum silicate ceramic containing interfacial phases of the present invention. The aluminum silicate fiber-reinforced aluminum silicate ceramic is based on aluminum silicate, and three-dimensional aluminum silicate fibers are used as the reinforcing phase. A sacrificial carbon interface phase is formed between the phases. The sacrificial carbon interface phase is formed by first preparing a cracked carbon coating on the surface of the three-dimensional aluminum silicate fiber fabric through a chemical vapor deposition process (CVD), and then forming after high temperature oxidation.

[0050] The method for preparing aluminum silicate fiber-reinforced aluminum silicate ceramics containing interfacial phases in this embodiment specifically includes the following steps:

[0051] (1) Preparation of pyrolysis carbon coating: A three-dimensional orthogonal weaving process is used to prepare aluminum silicate fiber fabric with a fiber volume ...

Embodiment 3

[0059] An aluminum silicate fiber-reinforced mullite ceramic containing interfacial phases of the present invention. The aluminum silicate fiber-reinforced mullite ceramic uses mullite as a matrix and three-dimensional aluminum silicate fibers as a reinforcing phase. A sacrificial carbon interface phase is formed between the phases. The sacrificial carbon interface phase is formed by first preparing a cracked carbon coating on the surface of the three-dimensional aluminum silicate fiber fabric through a chemical vapor deposition process (CVD), and then forming after high temperature oxidation.

[0060] The method for preparing the aluminum silicate fiber-reinforced mullite ceramics containing interfacial phases in this embodiment specifically includes the following steps:

[0061] (1) Preparation of cracked carbon coating: A three-dimensional orthogonal weaving process is used to prepare aluminum silicate fiber fabric with a fiber volume fraction of 38%, and a cracked carbon coating...

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Abstract

The invention relates to aluminum silicate fiber reinforced oxide ceramic containing an interface phase. The aluminum silicate fiber reinforced oxide ceramic adopts one or a mixture of more of mullite, aluminum silicate and aluminum oxide as a ceramic substrate and adopts aluminum silicate fiber as a reinforcing phase, and a sacrifice carbon interface phase is formed between the substrate and the reinforced phase. The preparation method of the aluminum silicate fiber reinforced oxide ceramic comprises the following steps: preparing a three-dimensional aluminum silicate fiber fabric, and preparing a pyrolytic carbon coating on the surface of the fiber fabric by utilizing a chemical vapor phase deposition process; taking oxide sol as a precursor, vacuum impregnating the fiber fabric, carrying out the gelatization, then carrying out the high-temperature ceramization, and completing the primary compacting process; repeating compacting for at least 10 times; finally carrying out oxidative cracking on carbon interface phase coating, forming a gap between the aluminum silicate fiber and the substrate, and preparing the product. The product is excellent in mechanical property both at the room temperature and high temperature and has the advantages of short preparation period, low cost, wide applicability and the like.

Description

Technical field [0001] The present invention mainly relates to the technical field of fiber-reinforced oxide ceramic material and its preparation, in particular to an aluminum silicate fiber-reinforced oxide ceramic and a preparation method thereof. Background technique [0002] Aeroengines, land-based engines, and reentry aircraft and other hot-end components have increasingly urgent requirements for structural materials. Structural materials are required to have excellent long-term mechanical properties, high-temperature strength retention and environmental resistance. Continuous fiber reinforced ceramic matrix composites (CFRCMCs) are the most promising structural materials. Among them, oxide fiber reinforced oxide composite materials have high strength, high toughness, refractory and excellent environmental resistance, and are suitable candidates for high-temperature structures. [0003] The interface characteristics of oxide fiber reinforced oxide composites are extremely imp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/80C04B35/10C04B35/18C04B35/185C04B35/622
Inventor 程海峰刘海韬王义王军
Owner NAT UNIV OF DEFENSE TECH
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