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Columnar towel gourd vegetable sponge healthy sectionalized mattress and processing method thereof

A loofah, mattress technology, applied in mattresses, spring mattresses, stuffed mattresses, etc., can solve the problems of high hardness, unsatisfactory, easy to collapse, etc., to achieve good air permeability and moisture dissipation, guarantee health effects

Active Publication Date: 2015-10-07
ANHUI AGRICULTURAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, loofah also has good hygroscopicity (moisture absorption is 3 times its own weight), moisture dissipation (average resolution rate is 98.27%), air permeability (63546L / m 2 s), heat stability, etc. After treatment, it also has good antibacterial properties and has certain medicinal value. "Compendium of Materia Medica" records that loofah has dry and cold medicinal properties, can dispel wind and activate blood circulation, dredge collaterals and relieve pain, and has the effect of lowering blood pressure. Blood lipids, prevention of ischemic myocardial injury, and analgesic and anti-inflammatory effects, there have been cases of using loofah to make pillows, insoles and mattresses. There are three main processing methods: ① Grinding loofah into fibers, and then using fiberboard The processing technology is processed into a hard board. This method not only destroys the natural network structure of the loofah, but also makes the mattress harder. It cannot meet the needs of the spine in a naturally curved state, nor can it meet the comfort of the mattress. ② It uses the loofah that is polished into fibers as the filling material, and processes a slightly soft mattress cushion according to the method of sewing bedding. The loofah mattress manufactured by this method is due to the natural network structure of the loofah , After a period of use, it is prone to collapse, and the mattress after collapse will also become stiff; ③It is the processing technology of using loofah insoles, mainly using industrial loofah with a higher density (density of 40kg / m 3 -50kg / m 3 ), through lamination and pressing to make a relatively dense cushion, and then quilting. The main defect of this method is that the hardness is relatively large. Afterwards, it is easy to change in volume, so the loofah mattress processed by this process is easy to become uneven due to moisture absorption and deformation, which seriously affects the comfort of use.
In addition, the existing mattress structure is too simple to meet the needs of modernization, humanization and individualization

Method used

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  • Columnar towel gourd vegetable sponge healthy sectionalized mattress and processing method thereof
  • Columnar towel gourd vegetable sponge healthy sectionalized mattress and processing method thereof
  • Columnar towel gourd vegetable sponge healthy sectionalized mattress and processing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Such as figure 1 As shown in -2, the columnar loofah healthy partition mattress includes the upper layer 1 of the mattress and the lower layer 2 of the mattress from top to bottom.

[0042] The upper layer 1 of the mattress is provided with a comfort layer 12. The comfort layer 12 is composed of one or more of latex, foam sponge, wool, horse hair, camel hair, down, and loofah. The upper surface of the upper surface is covered with an upper fabric composite layer 11, the lower surface is covered with a backing 13, and the surrounding sides are covered with an upper edge 14, and the bottom of the edge extends horizontally inward to the lower surface of the comfort layer to form an extension part 15. And a connecting piece 1 is arranged on the edge;

[0043] In specific applications, wool, horse hair, and camel hair are processed sheets, down or loofah silk wadding is a sheet-shaped liner, and the inner liner is made of non-woven fabrics or other materials, and the down o...

Embodiment 2

[0060] This embodiment provides a kind of compression processing method of Guanzhu loofah in embodiment 1.

[0061] A columnar loofah compress processing method, carried out as follows:

[0062] (1) First choose a density of 19Kg / m 3 The loofah of -30Kg / m3 is raw material (the natural ripe loofah that the market buys or acquires), washes, and dries, and the water content is controlled within 7%;

[0063] (2) cut off the two ends of the dried loofah, cut into columnar loofah with a height of 5cm, with a height error of ±0.2cm, and remove the seeds;

[0064] (3) The columnar loofah is sorted by diameter, 1cm is a diameter difference, and the diameter fraction is divided into 5cm-6cm, 6cm-7cm, 7cm-8cm, 8cm-9cm;

[0065] (4) the columnar loofah of each diameter class utilizes wind force to further sort by density, and the columnar loofah of each diameter class is divided into low density again (being 19Kg / m 3 -22Kg / m 3 ), medium density (23Kg / m 3 -26Kg / m 3 ), high density (2...

Embodiment 3

[0077] A kind of method that utilizes post-compressed columnar loofah processing sheet as described above, proceeds as follows:

[0078] (1) First, put the upper and lower pieces of non-woven fabric together and quilt them along the width direction. The quilting lines are parallel to each other and the adjacent distance is the largest diameter of the loofah D+2.5cm;

[0079] Format size of non-woven fabric:

[0080] Length (cm) = mattress core liner length + 2.5n;

[0081] Among them, n refers to the number of rows of loofah, and 2.5n means that each row needs to be increased by 2.5cm to form the cavity of each row;

[0082] n = length of mattress core liner / maximum diameter of loofah D, when n is not an integer, take the integer plus 1.

[0083] Width (cm) = mattress core width + 3cm;

[0084] The inner container of the mattress core layer refers to the whole body composed of the multi-layer loofah sheet and the inner container cover covering the multi-layer loofah sheet i...

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Abstract

The invention provides a columnar towel gourd vegetable sponge healthy sectionalized mattress. The mattress comprises a mattress upper layer and a mattress lower layer, wherein a comfortable layer of the mattress upper layer is formed by one of latex, foam sponge, wool and horse hair or the composition of several of latex, foam sponge, wool and horse hair; the surface of the comfortable layer is wrapped by fabric composite layers, a bottom lining and surrounding sides; the bottoms of the surrounding sides horizontally extend inwards toward the lower surface of the comfortable layer to form small sides I; connecting pieces I are arranged at the inner sides of the small sides I; a core of the mattress lower layer is formed by a plurality of layers of columnar towel gourd vegetable sponge sheets and a liner cover and is wrapped by the surrounding sides and the lower fabric composite layer; the tops of the surrounding sides horizontally extend inwards toward the upper surface of the core to form small sides II; connecting pieces II matched with the connecting pieces I are arranged at the inner sides of the small sides II. The mattress has the beneficial effects that the natural net structure and good energy absorption capability of towel gourd vegetable sponge are given full play to; a soft lying feeling can be obtained while effective support is ensured; besides, sectionalized structure design is carried out according to the difference of the density and specifications of different sections of the columnar towel gourd vegetable sponge sheets, thus ensuring that the spines of users are in a natural bending state.

Description

technical field [0001] The invention relates to a plant fiber mattress, especially a mattress made of columnar loofah as the main filling material and a latex comfort layer. The multi-layer columnar loofah sheet structure with partition and quantitative design can ensure the health of the spine , and has a comfortable lying feeling. Background technique [0002] Mattresses currently on the market mainly include sponge mattresses, latex mattresses, spring mattresses, palm mattresses, etc. Among them, the raw materials of natural latex mattresses are limited, while the raw materials of synthetic latex mattresses and sponge mattresses are petrochemical products. , is a non-renewable resource, and latex mattresses and sponge mattresses have poor air permeability and moisture dissipation. After a long time of use, they are prone to mildew or the breeding of bacteria and other microorganisms, which is not conducive to human health. The spring mattress has better air permeability,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A47C27/12A47C27/22D01B1/10
Inventor 陈玉霞涂道伍赵磊郭勇刘盛全苏娜朱诗留张凯婷
Owner ANHUI AGRICULTURAL UNIVERSITY
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