Processing method of samarium cobalt magnetic steel

A processing method and technology of magnetic steel, which are applied in the manufacturing of magnetic materials, magnetic objects, inductors/transformers/magnets, etc., can solve the problems of falling corners, low processing efficiency, and poor processing accuracy of fast wire

Active Publication Date: 2015-11-11
HUNAN AEROSPACE MAGNET & MAGNETO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the high brittleness and high hardness of sintered samarium cobalt materials, internal circular slicers are mostly used for processing, but when internal circular slicers are used to cut thin slices below 2mm, the products are prone to cracking and corner loss, and the yield of processed products is only 50%~70% %, leading to a significant increase in product cost
The methods of wire electric discharge cutting (commonly known as fast wire cutting), medium wire cutting and slow wire cutting are used to process this type of thin slices. Although the problems of product cracking and corner drop can be solved, these three processing methods not only have low processing efficiency, but also The processing accuracy of fast wire-feeding is poor, and the surface needs to be ground, while the surface of medium-feeding and slow-moving wire is exposed to high-temperature arcs for a long time, and the surface structure is affected to a certain extent, resulting in a decrease in the surface magnetism of thin-sheet magnets.

Method used

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  • Processing method of samarium cobalt magnetic steel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] (1) The sintered samarium cobalt blank with qualified magnetic properties is 57mm×45mm×48mm square, and processed into a Φ10.5mm×57mm cylinder by wire electric discharge cutting;

[0020] (2) Use a centerless grinder to polish the outer circle of the cylinder into a Φ10mm×57mm cylinder;

[0021] (3) Bond the Φ10mm×57mm cylinder to the glass plate with 502 magnetic material glue, 8 in each row, and 3 rows in total;

[0022] (4) Fix the glass plate bonded with the cylinder to the magnetic chuck, and then fix the magnetic chuck to the workbench of the multi-wire cutting machine. The direction of the center line of the cylinder is perpendicular to the winding direction of the multi-wire cutting machine;

[0023] (5) Use a multi-wire cutting machine to cut the cylinder into a thickness of 0.7mm. When using a multi-wire cutting machine to slice, the processing line uses Φ0.18mm steel wire;

[0024] (6) After the cutting is completed, take out the product, heat and boil it wi...

Embodiment 2

[0028] (1) Process the 57mm×45mm×48mm square of the sintered samarium cobalt blank with qualified magnetic properties into a 57mm×10mm×10mm square bar by using an inner circle slicer;

[0029] (2) Bond the square strips to the glass plate with 502 magnetic material glue, 8 pieces in each row, and 3 rows in total;

[0030] (3) Fix the glass plate bonded with square bars to the magnetic chuck, and then fix the magnetic chuck to the workbench of the multi-wire cutting machine. The direction of the center line of the square bar is perpendicular to the winding direction of the multi-wire cutting machine;

[0031] (4) Use a multi-wire cutting machine to cut the square bar into a thickness of 1.8mm. When using a multi-wire cutting machine to slice, the processing line uses Φ0.15mm steel wire;

[0032] (5) After the cutting is completed, take out the product, heat and boil with lye for 30 minutes, remove the product from the lye, clean and dry;

[0033] (6) Inspection of size and app...

Embodiment 3

[0036] (1) The sintered samarium cobalt blank with qualified magnetic properties is 57mm×45mm×48mm square, and is processed into a Φ10mm×Φ5mm×57mm ring strip by a hole-setting machine;

[0037] (2) Bond the ring strips to the glass plate with 502 magnetic material glue, 8 pieces in each row, and 3 rows in total;

[0038] (3) Fix the glass plate bonded with the strips of the ring to the magnetic chuck, and then fix the magnetic chuck to the workbench of the multi-wire cutting machine. vertical;

[0039] (4) Use a multi-wire cutting machine to cut the ring strip into a thickness of 1.5mm. When using a multi-wire cutting machine to slice, the processing line uses Φ0.2mm steel wire;

[0040] (5) After the cutting is completed, take out the product, heat and boil with lye for 40 minutes, remove the product from the lye, clean and dry;

[0041] (6) Inspection of size and appearance, the pass rate reached 94%;

[0042] (7) Clean the countertop, switch the magnetic chuck to a non-m...

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PUM

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Abstract

The invention relates to a processing method of samarium cobalt magnetic steel. The processing method comprises the steps as follows: (1) using an inside diameter slicer to process sintering samarium cobalt work-blank with qualified magnetic performance into a square strip, or using wire electrical discharge machining to form a column, or using trepan boring machining to form a circular long strip; (2) polishing the excircle of the column; (3) sticking the square strip, the column or the circular long strip on a glass plate; (4) fixing the glass plate stuck with the square strip, the column or the circular long strip on the working table of a multi-wire sawing machine; (5) using the multi-wire sawing machine to cut the square strip, the column or the circular long strip into thickness which is less than 2mm, wherein the machining line uses theta 0.12 to 0.25 mm steel wire while using the multi-wire sawing machine to cut; (6) taking out the product after the cutting is finished and using a alkali liquor to heat and boil for 10 to 60 min, and fishing the product out from the alkali liquor, cleaning and drying. The samarium cobalt magnetic steel slice processed by the invention could avoid crack and edge failure, and the product percent of pass is more than 90%.

Description

technical field [0001] The invention relates to a processing method of samarium cobalt magnet steel. Background technique [0002] Sintered samarium cobalt permanent magnet material, since its invention in the 1960s, has been widely used as the permanent magnet material with the best magnetic properties at that time. With the emergence of sintered NdFeB permanent magnet materials in the 1980s, the application of samarium permanent magnet materials has been greatly impacted, and the market share has shrunk greatly. However, sintered samarium cobalt permanent magnet materials have the advantages of high temperature stability, high temperature resistance, corrosion resistance and high magnetic energy product, and are still widely used in the field of high-precision microwave isolators. [0003] The sintered samarium cobalt magnets used in microwave isolators required by mobile phones, communication base stations, radars, etc. are generally thin slices, and the thickness is usu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02H01F1/053
Inventor 谭春林罗明王涛
Owner HUNAN AEROSPACE MAGNET & MAGNETO
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