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Semi-continuous casting crystallizer for suppressing cracking of magnesium alloy billet and method of use thereof

A casting crystallizer and magnesium alloy technology, which is applied in the field of casting, can solve the problem that the first cold condition has not attracted enough attention, and achieve the effect of reasonable method and equipment, obvious stirring effect, and convenient use

Active Publication Date: 2017-03-29
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the current semi-continuous casting of magnesium alloys still mainly borrows the method of suppressing cold cracking in aluminum alloy ingot casting from the technical point of view, such as reducing the strength of the secondary cooling water, which is of great importance to the solidification and hot cracking of magnesium alloys. The influence of cold condition control has not attracted enough attention

Method used

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  • Semi-continuous casting crystallizer for suppressing cracking of magnesium alloy billet and method of use thereof
  • Semi-continuous casting crystallizer for suppressing cracking of magnesium alloy billet and method of use thereof
  • Semi-continuous casting crystallizer for suppressing cracking of magnesium alloy billet and method of use thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] The structure of semi-continuous casting mold for suppressing cracking of magnesium alloy ingots is as follows: figure 1 As shown in the figure, it includes an inner jacket, an insulating layer, a cooling water tank, an excitation coil and a mold shell, and the insulating layer is arranged above the inner wall and the outer wall at the same time; The bottom surface of the top plate is connected, and the height of the outer insulation layer is 50% of the height of the inner sleeve; the insulation layer above the inner wall is the inner insulation layer, and its top is the same height as the top surface of the inner sleeve, and the height of the inner insulation layer is 50% of the height of the inner sleeve. %; the inner insulation layer is embedded in the inner sleeve and bonded to the inner wall, and the embedding depth is 20% of the thickness of the inner sleeve side wall; the outer insulation layer is embedded in the inner sleeve and bonded to the outer wall of the in...

Embodiment 2

[0063] The structure of the semi-continuous casting mold for suppressing the cracking of the magnesium alloy ingot is the same as that in Example 1, except that:

[0064] (1) The thermal insulation layer is arranged above the outer wall and is the external thermal insulation layer; the height of the external thermal insulation layer is 80% of the height of the inner jacket; the embedded depth of the external thermal insulation layer is 40% of the thickness of the inner jacket sidewall;

[0065] (2) The material of the inner sleeve is stainless steel;

[0066] (3) The material of the inner insulation layer is ceramic fiber paper, and the side of the surface of the ceramic fiber paper in contact with the melt is coated with boron carbide coating;

[0067] (4) The inner side of the inner insulation layer extends beyond the inner wall surface of the inner sleeve by 8mm; the transition zone is made by mixing fatty acid glyceride and talcum powder in a weight ratio of 1:2; the angle...

Embodiment 3

[0074]The structure of the semi-continuous casting mold for suppressing the cracking of the magnesium alloy ingot is the same as that in Example 1, except that:

[0075] (1) The thermal insulation layer is arranged above the inner wall of the inner jacket, which is the inner thermal insulation layer; the height of the inner thermal insulation layer is 80% of the height of the inner jacket; the embedded depth of the inner thermal insulation layer is 40% of the thickness of the inner jacket side wall;

[0076] (2) The material of the inner sleeve is copper alloy;

[0077] (3) The material of the inner insulation layer is ceramic fiber paper, and the side of the surface of the ceramic fiber paper in contact with the melt is coated with molybdenum disulfide coating;

[0078] (4) The inner side of the inner insulation layer extends 10mm from the inner wall surface of the inner sleeve; the transition zone is made of a mixture of fatty acid glycerides and talc in a weight ratio of 1:...

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Abstract

A semi-continuous casting crystallizer that suppresses cracking of magnesium alloy ingots and a method of using it belongs to the field of casting technology. The crystallizer includes an inner sleeve, an insulation layer, a cooling water tank, an excitation coil and a crystallizer shell. The insulation layer is provided on the inner wall of the inner sleeve. Above, or set above the outer wall, or set above both the inner wall and the outer wall; the inner insulation layer is embedded in the inner sleeve and bonded to the inner wall, and the outer insulation layer is embedded in the inner sleeve and bonded to the outer wall of the inner sleeve; the usage method is: : (1) Raise the starter into the crystallizer; (2) Turn on the cooling water and pass alternating current into the excitation coil; (3) Stir the magnesium alloy melt through the Lorentz force generated by the excitation coil; (4) ) When a stable solidified shell is formed, turn on the casting machine and pull the ingot out of the crystallizer. The method and equipment designed by the invention are reasonable and can effectively reduce the cracking tendency of easy-to-crack alloy ingots and large-sized flat and round billets during the semi-continuous casting process.

Description

technical field [0001] The invention belongs to the technical field of casting, and particularly relates to a semi-continuous casting crystallizer for inhibiting cracking of magnesium alloy ingots and a method for using the same. Background technique [0002] Wrought magnesium alloy is an important aspect of industrial application of magnesium alloy. Generally speaking, the profiles, plates and forgings of magnesium alloys are made of slabs or round billets prepared for deformation by extrusion, rolling or forging, extrusion or sheet rolling. Therefore, the preparation of slab or round billet is the premise of the production of deformed magnesium alloy deformed materials. Direct water-cooled casting (ie, semi-continuous casting) is a technical method widely used in the casting of non-ferrous metal ingots; at present, this method is also used for the preparation of wrought magnesium alloy ingots; compared with aluminum, the unit volume of magnesium and its alloys The specifi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/055B22D11/059
Inventor 胡文义乐启炽张志强宝磊柏媛媛
Owner NORTHEASTERN UNIV LIAONING