Unlock instant, AI-driven research and patent intelligence for your innovation.

Continuous fiber reinforced thermosetting resin matrix composite material and preparation method thereof

A composite material and continuous fiber technology, applied in the field of thermosetting polymer composite materials, can solve the problems of inability to melt and plasticize, waste of resources, difficult recycling of composite materials, etc., and achieve the effect of excellent mechanical and heat resistance properties

Active Publication Date: 2016-04-13
SOUTH CHINA UNIV OF TECH
View PDF3 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, compared with thermoplastic resins, thermosetting resins generally form prepolymers first, and the potential functional groups in them continue to react to form a crosslinked structure and solidify during molding. This transformation is irreversible. It cannot be melted and plasticized when heated, and it is also insoluble. Composite materials are difficult to recycle
Waste is usually used as filler, landfill or incineration, which not only causes a huge waste of resources, but also brings serious environmental pollution

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Continuous fiber reinforced thermosetting resin matrix composite material and preparation method thereof
  • Continuous fiber reinforced thermosetting resin matrix composite material and preparation method thereof
  • Continuous fiber reinforced thermosetting resin matrix composite material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] 120mmol of paraformaldehyde and 30ml of N-methylpyrrolidone / water mixed solvent were prepared into a suspension, stirred and reacted at 80°C for 30 minutes for depolymerization, and cooled to room temperature to obtain a formaldehyde reaction liquid. Dissolve 60 mmol of aromatic diamine ODA in 70 ml of N-methylpyrrolidone to obtain an aromatic amine reaction liquid. Mix the formaldehyde reaction solution and the aromatic amine reaction solution evenly (the volume content of water in the mixed solvent of the final reaction system is 5%), stir and react at 50° C. for 30 minutes for prepolymerization, and obtain a prepolymer solution. Pour the prepolymer solution into the dipping tank, impregnate the continuous carbon fiber plain cloth (T300-1k) through the glue tank, wind it on the metal frame, put it in an oven at 100°C for 6 hours, remove the solvent, and cool naturally to room temperature. Cut according to mold size. According to the required thickness of the materia...

Embodiment 2

[0036]100mmol of paraformaldehyde and 25ml of dimethylformamide / water mixed solvent were prepared into a suspension, stirred and reacted at 100°C for 10 minutes for depolymerization, and cooled to room temperature to obtain a formaldehyde reaction liquid. Dissolve 50 mmol of aromatic diamine MDA in 75 ml of dimethylformamide to obtain an aromatic amine reaction solution. Mix the formaldehyde reaction solution and the aromatic amine reaction solution evenly (the volume content of water in the mixed solvent of the final reaction system is 10%), stir and react at 80° C. for 3 minutes for prepolymerization, and obtain a prepolymer solution. Pour the prepolymer solution into the dipping tank, impregnate the continuous carbon fiber plain cloth (T700S-12k) through the glue tank, wind it on the metal frame, put it in an oven at 80°C for 12 hours, remove the solvent, and cool naturally to room temperature. Cut according to mold size. According to the required thickness of the materia...

Embodiment 3

[0038] 200mmol of paraformaldehyde and 50ml of 2,5-dimethylfuran / water mixed solvent were prepared into a suspension, stirred and reacted at 70°C for 60 minutes for depolymerization, and cooled to room temperature to obtain a formaldehyde reaction liquid. Dissolve 100 mmol of aromatic diamine SDA in 130 ml of 2,5-dimethylfuran to obtain an aromatic amine reaction liquid. Mix the formaldehyde reaction liquid and the aromatic amine reaction liquid evenly (the volume content of water in the mixed solvent of the final reaction system is 20%), stir and react at 50° C. for 8 minutes for prepolymerization, and obtain a prepolymer solution. Pour the prepolymer solution into the dipping tank, impregnate the continuous carbon fiber unidirectional fabric (T700SC) through the glue tank, wind it on the metal frame, put it in an oven at 150°C for 0.5 hours, remove the solvent, and cool naturally to room temperature. Cut according to mold size. According to the required thickness of the ma...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
bending strengthaaaaaaaaaa
heat deflection temperatureaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the field of thermosetting polymer composite materials and particularly relates to a continuous fiber reinforced thermosetting resin matrix composite material and a preparation method thereof. According to the method, formaldehyde and aromatic amines are uniformly dissolved into water / non-proton mixed solvent, a prepared reaction liquid undergoes a stirring reaction for 3-120 minutes at 40-100 DEG C to be pre-polymerized, so as to obtain a prepolymer solution; continuous fibers are soaked into the prepolymer solution, and a solvent is removed through a heat flow channel to obtain a prepreg tape after cooling; the prepreg tape is cut to be prepreg sheets with the sizes matched with the sizes of dies, and a corresponding layer number of prepreg sheets are laid in the dies according to the thickness of materials to undergo hot press curing, so as to obtain a composite material. The composite material has excellent mechanical and heat resistance. The composite material can achieve undamaged recovery of fibers after strong acid degradation treatment, and braided structures of fiber fabrics and surface structures of the fibers are not damaged. The aromatic amines which are the main materials of a matrix can be recycled, and the recovery rate reaches 90% or above.

Description

technical field [0001] The invention relates to the field of thermosetting polymer composite materials, in particular to a recyclable continuous fiber reinforced thermosetting resin-based composite material and a preparation method thereof. Background technique [0002] Composite materials based on thermosetting resins (such as continuous carbon fiber reinforced epoxy resins, bismaleimide resins, etc.) have the characteristics of high specific strength and specific stiffness, good corrosion resistance, and stable structural dimensions. It has been widely used in high-tech fields such as wind power generation and transportation. However, compared with thermoplastic resins, thermosetting resins generally form prepolymers first, and the potential functional groups in them continue to react to form a cross-linked structure and solidify during molding. This transformation is irreversible. Composites are difficult to recycle. Waste is usually used as filler, landfill or incinera...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C08J5/24C08J5/06C08G12/08C08K7/06C08K7/10C08L61/22C08L77/10
CPCC08G12/08C08J5/06C08J5/24C08K7/06C08K7/10C08L61/22C08L2205/16C08J2361/22C08L77/10
Inventor 袁彦超孙艳晓严石静赵建青刘述梅章明秋
Owner SOUTH CHINA UNIV OF TECH