Forged steel rubber and plastic calendar roller and heat treatment method thereof

A calender and roller technology, applied in the field of roller manufacturing, can solve the problems of thick hardened layer and transition layer, inability to process, drill bit wear, etc., and achieves high tempering temperature, strong microstructure stability, and moderate microstructure hardness. Effect

Active Publication Date: 2016-05-11
SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The conventional cast iron roller material cannot meet the requirements. Forged steel material has become the high-end material choice for rubber and plastic rollers at home and abroad due to its fine and uniform grain size, strong thermal conductivity and high heat resistance.
In the heat treatment o

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] For the forged steel roller (φ711*3000*4998mm) of the present embodiment, the chemical composition and content in its material are:

[0021] C0.50wt%, Si0.45wt%, Mn0.65wt%, P0.015wt%, S0.012wt%, Cr2.88wt%, Mo0.42wt%, V0.10wt%, the rest is Fe and unavoidable impurities.

[0022] The surface hardness of the roller in this embodiment is 70-72HSD, and the hardness at a depth of 40mm is 43HSD by measuring with a dedicated roller Shore hardness tester.

[0023] The material and heat treatment method of a kind of forged steel-plastic calender roll that this has implemented has the following steps:

[0024] ① According to the above chemical composition and content, the roll billet is made by conventional production process: smelting with electric arc furnace and LF refining furnace (Ladle Furnace, ladle refining furnace), die-casting into steel ingot, annealing after demoulding; heating the steel ingot to a temperature of 960 -1120°C, raise the forging ratio to 3.3, forge 3 fi...

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PUM

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Abstract

The invention discloses a forged steel rubber and plastic calendar roller and a heat treatment method thereof. The roller comprises, by weight percentage, 0.50%-0.75% of C, 0.40%-0.80% of Si, 0.60%-0.90% of Mn, not larger than 0.025% of P, not larger than 0.025% of S, 2.50%-3.50% of Cr, 0.30%-0.50% of Mo, 0.05%-0.15% of V and the balance Fe and inevitable impurities. According to the forged steel rubber and plastic calendar roller and the heat treatment method, the medium-frequency induction quenching technology is adopted, the heating speed is high, the quenching temperature is high, and weer and more even textures are obtained on the surface of the roller; and meanwhile, in cooperation with the movement speed during roller quenching, the heating time is controlled to obtain the shallow quenching layer thickness, and the machining performance of an inner layer is guaranteed.

Description

technical field [0001] The invention belongs to the field of roller manufacture, and relates to a forged steel rubber-plastic calender roller and a heat treatment method thereof. Background technique [0002] The production process of rubber and plastic products Due to the requirements of the production process, the material of the rubber and plastic calender roller is generally made of chilled cast iron with high surface hardness and a certain strength and toughness in the core, and alloy chromium, molybdenum or nickel is added to increase the mechanical strength. , Wear resistance and heat resistance. [0003] However, during the working process of the above-mentioned chrome-nickel series of roll materials, the surface roughness of many work rolls decreases sharply, which directly affects the surface quality of the product and the qualified rate of the product. For high-precision products (such as plastic films), the surface of the roller must have sufficiently high surfa...

Claims

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Application Information

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IPC IPC(8): C22C38/02C22C38/04C22C38/12C22C38/18C21D8/00
CPCC21D8/005C22C38/02C22C38/04C22C38/12C22C38/18
Inventor 韩维国崔聪聪
Owner SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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