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Temperature type casting method

It is a technology of warm mold and mold, which is applied in the field of warm mold casting. It can solve the problems of poor surface finish, quality and performance of billets, inability to use pure metals and eutectic alloys, and low production efficiency of directional solidification methods. Effect of annealing process, dense structure, and high production efficiency

Inactive Publication Date: 2016-06-29
QINGDAO TAIWEI MACHINE TOOL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the temperature of the low-heat mold of warm mold casting is lower than the temperature of the heated mold and the two-phase zone mold, but higher than the temperature of the cooled mold, it can solve the problems produced by traditional continuous casting, semi-continuous casting and semi-solid casting methods. The surface finish, quality and performance of the slab are poor, the hot continuous casting method has low production efficiency and high energy consumption, it is difficult to produce a large cross-section slab, and it is easy to leak. The directional solidification method has low production efficiency and high energy consumption. The length is limited, the output is low, the energy consumption of the two-phase zone casting method is high, the casting speed cannot be too fast, and the semi-solid casting and two-phase zone casting methods cannot be used for the preparation of pure metals and eutectic alloys, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A pure aluminum rod with a diameter of 20mm is formed by warm continuous casting. The pure aluminum melt 1 flows into the low-heat mold 3 from the crucible 2 filled with argon protection; the power of the induction heater 4 is adjusted to control the temperature of the low-heat mold 3 to 550°C; the temperature of the cooler 6 is

[0027] Cooling water at 15° C. and a flow rate of 1000 L / h forcedly cools the pure aluminum; the drawing mechanism 8 performs continuous drawing at a drawing speed of 50 mm / min to obtain a pure aluminum rod 5 . The prepared pure aluminum rod has a good surface finish, dense internal structure, and the microstructure mainly consists of columnar crystals inside the pure aluminum rod parallel or approximately parallel to the casting direction and equiaxed crystals on the surface of the pure aluminum rod. Composition, and excellent quality and performance.

Embodiment 2

[0029] The outer square side length is 20mm, and the inner circular hole diameter is 10mm. The pure copper profile is formed by warm casting. The pure copper melt flows into the low-heat mold from the crucible filled with argon protection; adjust the power of the induction heater to control the temperature of the low-heat mold to 900°C; the cooler uses cooling water with a temperature of 18°C ​​and a flow rate of 600L / h The pure copper is forced to cool; the traction mechanism carries out continuous drawing at a drawing speed of 100mm / min to obtain pure copper profiles. The prepared pure copper outer square inner circle profile has good inner and outer surface smoothness, dense internal structure, and the microscopic morphology mainly consists of columnar crystals inside the pure copper profile that are parallel or approximately parallel to the drawing direction and equiaxed crystals on the surface of the pure copper profile. Microstructural composition, and excellent quality ...

Embodiment 3

[0031] A Cu-12wt%Al aluminum bronze alloy plate with a width of 25mm and a thickness of 5mm is formed by warm mold continuous casting. The Cu-12wt% Al aluminum bronze alloy melt 1 flows into the low-heat mold 3 from the crucible 2; the power of the induction heater 4 is adjusted to control the temperature of the low-heat mold 3 to be 850°C; the temperature of the cooler 6 is 20°C, and the flow rate is The Cu-12wt%Al aluminum bronze alloy was forcibly cooled by 800L / h of cooling water; the traction mechanism 8 was continuously drawn at a drawing speed of 80mm / min to obtain the Cu-12wt%Al aluminum bronze alloy sheet 5. The prepared Cu-12wt%Al aluminum bronze alloy sheet has good surface finish, relatively uniform chemical composition distribution, dense internal structure, and microscopic morphology mainly composed of columnar crystals and aluminum bronze alloy sheets parallel or approximately parallel to the drawing direction inside the aluminum bronze alloy sheet. The surface ...

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PUM

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Abstract

The invention provides a temperature type casting method. The temperature type casting method is characterized by comprising the steps that a casting mold is heated through a heater, or heat conducted by metal melt before the metal melt enters the casting mold is used for heating the casting mold, and the temperature of the casting mold is kept within the range of the temperature which is lower than the metal solidus temperature and higher than cooled casting mold temperature; metal is subjected to forced cooling through a cooler arranged near a casting mold outlet; and a metal casting blank is drawn through a pulling mechanism. The method is wide in application range and has great popularization value, the high-quality metal casting blank which is excellent in performance, good in surface smoothness, high in size precision, high in compactness and even in component and has a microstructure with columnar crystals, parallel or almost parallel to the blank drawing direction, in the metal and isometric crystals on the metal surface coexisting can be efficiently produced with low energy consumption, and subsequent heavy-reduction-rate plastic processing can be conducted as required.

Description

technical field [0001] The invention belongs to the technical field of metal casting, and in particular provides a warm mold casting method. Background technique [0002] Casting plays a pivotal role in the production of metals. With the continuous increase of metal materials and product varieties, the rapid expansion of application fields, the rapid development of high-tech and the improvement of people's living standards, the world is facing the current situation of environmental degradation, resource and energy shortages, and the energy saving of metal casting process The requirements for consumption reduction, short process, high efficiency, low cost and slab quality are getting higher and higher. [0003] The casting mold is a container for turning liquid metal into solid metal in casting and obtaining the required shape of the slab. It is the key component and "heart" in casting and plays an important role in the quality and output of the slab. At present, the molds ...

Claims

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Application Information

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IPC IPC(8): B22D11/11B22D11/04
Inventor 秦海鹏
Owner QINGDAO TAIWEI MACHINE TOOL
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