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Pouring material for wall of grate cooler of middle-sized cement kiln

A cement kiln and grate cooler technology, applied in the field of refractory materials, can solve the problems of weak thermomechanical abrasion and chemical erosion, poor wear resistance, short service life, etc., to improve wear resistance and alkali corrosion resistance, and use The effect of long life and optimized construction performance

Inactive Publication Date: 2016-09-28
张婷
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, mullite refractory castables are used in this field. The disadvantages are that the wear resistance is poor, the service life is relatively short, and the thermomechanical and chemical erosion effects on high-temperature clinker are relatively weak. It is urgent to develop a high-temperature-resistant, high-temperature Wear-resistant, high-alkali-resistant new materials to meet the performance requirements of this part

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Example 1, 17% of 85 bauxite, 19% of silicon carbide, 30% of ferrochrome slag, 10% of zinc ferrite, 8% of magnesium zirconium olivine, 2% of magnesium potassium titanate, 1% of aluminum nitride three zirconium, Magnesite 3%, alumina micropowder 5%, calcium zirconate aluminate 2%, high alumina cement 3%; plus 1% Taiyuan purple gangue, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%; Pour the bagged castable into the mixer and stir evenly, then add 3-6% water, stir for 5 minutes and then cast.

Embodiment 2

[0013] Example 2, 22% of 85 bauxite, 19% of silicon carbide, 29% of ferrochrome slag, 6% of zinc ferrite, 8% of magnesium zirconium olivine, 2% of magnesium potassium titanate, 1% of trizirconium aluminum nitride, Magnesite 3%, alumina micropowder 5%, calcium zirconate aluminate 2%, high alumina cement 3%; plus 1% Taiyuan purple gangue, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%. When using on site, pour the bagged castable into the mixer, stir evenly, then add 3-6% water, stir for 5 minutes and pour it for use.

Embodiment 3

[0014] Example 3, 22% of 85 bauxite, 19% of silicon carbide, 28% of ferrochrome slag, 7% of zinc ferrite, 7% of magnesium zirconium olivine, 2% of magnesium potassium titanate, 2% of trizirconium aluminum nitride, Magnesite 3%, alumina micropowder 5%, calcium zirconate aluminate 2%, high alumina cement 3%; plus 1% Taiyuan purple gangue, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%. When using on site, pour the bagged castable into the mixer, stir evenly, then add 3-6% water, stir for 5 minutes and pour it for use.

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Abstract

The invention aims to overcome shortcomings in the prior art, and provides a high-temperature-resistance, high-wear-resistance and high-alkali-corrosion-resistance pouring material for a wall of a grate cooler of a middle-sized cement kiln. The other object of the invention is to provide a preparation method of the pouring material. According to the technical scheme, the pouring material is characterized by consisting of the following components in percentages by weight: 15-25% of 85 bauxite, 10-20% of silicon carbide, 23-30% of ferrochrome slag, 5-10% of zinc ferrite, 5-8% of magnesia-zirconia olivine, 1-3% of potassium magnesium titanate powder, 1-2% of trizirconium aluminum nitride, 3-5% of merwinite, 5-10% of alumina micro powder, 2-3% of zirconium calcium aluminate, 3-5% of high-alumina cement, 1% of additional Taiyuan Zihua waste rock, 0.5% of Ti3SiC2, 0.1% of methyl allyl alcohol polyethenoxy ether, 0.05% of isopentenol polyethenoxy ether, 0.1% of aluminium potassium sulfate dodecahydrate, and 0.05% of potassium chromium alum dodecahydrate.

Description

technical field [0001] The invention belongs to the field of refractory materials, and in particular relates to a castable for a medium-sized cement kiln grate cooler wall and a preparation method thereof. Background technique [0002] At present, my country's new dry process cement production line is developing rapidly, and the cement production capacity has been severely oversupplied. Therefore, it is the only way for cement production enterprises to increase unit production efficiency and reduce production costs to maximize profits. And improving the operation rate of the cement production line is an important condition for improving the production efficiency of the cement kiln. However, the life of the cement kiln grate cooler wall has an important impact on the operation cycle of the entire production line. The grate cooler wall of the cement kiln is used in harsh conditions. In addition to high temperature, it also bears the continuous discharge pressure of the cemen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
CPCC04B35/66
Inventor 张婷
Owner 张婷
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