Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Preparation process of metal guide plate for casting mold

A casting mold and preparation technology, applied in the field of metal guide plate preparation technology, can solve the problems of high cost, time-consuming, waste of precious metal copper and its alloys, etc., achieve high bearing capacity and fatigue strength, save metal copper and non-ferrous metals, reduce Effect of material and production costs

Inactive Publication Date: 2016-10-26
池州埃美柯水表铸造有限公司
View PDF0 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Many of the existing oil-free self-lubricating guide plates of cast copper alloy embedded with graphite columns are composed of integral cast copper alloy embedded with lubricant columns on the plate. This guide plate can no longer adapt to the development of the automobile industry.
The large thick plate made of integrally cast copper alloy is generally pre-processed according to a certain arrangement, and the solid lubricant such as high-purity graphite or graphite material is impregnated with Babbitt alloy to form a cylinder, and then the cylinder is embedded in the prefabricated hole. Such a process requires a lot of processing equipment, many processes and is cumbersome, labor-intensive, time-consuming, and manpower-intensive; it not only wastes a large amount of scarce precious metal copper and its alloys, but also costs high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A metal guide plate preparation process for a casting mold, comprising the following steps:

[0018] S1. The concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer are made by low-carbon steel precision casting;

[0019] S2. Carry out degreasing and deoxidation cleaning treatment on the two slopes of the concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer; first clean with lye, and then use an abrasive belt to remove the oxide layer;

[0020] S3. Add 6% graphite powder to the copper alloy powder, then mix evenly, cover the two slopes of the concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer, and put it into sintering Carry out sintering in the furnace, the sintering temperature is kept at 700°C, and the sintering time is 30 minutes to obtain concave V-shaped and convex V-shaped guide plates with copper alloy powder layer;...

Embodiment 2

[0025] A metal guide plate preparation process for a casting mold, comprising the following steps:

[0026] S1. The concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer are made by low-carbon steel precision casting;

[0027] S2. Carry out degreasing and deoxidation cleaning treatment on the two slopes of the concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer; first clean with lye, and then use an abrasive belt to remove the oxide layer;

[0028] S3. Add 11% graphite powder to the copper alloy powder, then mix evenly, cover the two slopes of the concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer, and put it into sintering Carry out sintering in the furnace, the sintering temperature is kept at 900°C, and the sintering time is 10 minutes to obtain concave V-shaped and convex V-shaped guide plates with copper alloy powder layer...

Embodiment 3

[0033] A metal guide plate preparation process for a casting mold, comprising the following steps:

[0034] S1. The concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer are made by low-carbon steel precision casting;

[0035] S2. Carry out degreasing and deoxidation cleaning treatment on the two slopes of the concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer; first clean with lye, and then use an abrasive belt to remove the oxide layer;

[0036] S3. Add 8% graphite powder to the copper alloy powder, then mix evenly, cover the two slopes of the concave V-shaped guide plate base backing layer and the convex V-shaped guide plate base backing layer, and put it into sintering Carry out sintering in the furnace, the sintering temperature is kept at 800°C, and the sintering time is 20 minutes to obtain concave V-shaped and convex V-shaped guide plates with copper alloy powder layer;...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a preparation process of a metal guide plate for a casting mold. The preparation process is characterized in that a matrix backing layer of a concave V-shaped guide plate and a matrix backing layer of a convex V-shaped guide plate are precisely cast with low-carbon steel, thin copper alloy self-lubricating layers are arranged on inclined surfaces of the matrix backing layer of the concave V-shaped guide plate and the matrix backing layer of the convex V-shaped guide plate, steel replaces copper, and solid lubricant powder which is uniformly distributed in copper alloy replaces solid lubricant column agents. A metal guide plate prepared according to the preparation process is adopted, so that precious metal copper and nonferrous metals are saved, the metal guide plate is high in carrying capacity, fatigue strength, mechanical strength and friction and wear properties, and long in service life, energy consumption and labor are reduced, and the material cost and the production cost of the product are reduced.

Description

technical field [0001] The invention relates to the technical field of casting, in particular to a process for preparing a metal guide plate of a casting mold. Background technique [0002] The mold industry is one of the important indicators to measure the development level of the automobile industry. In recent years, although my country's automobile mold technology has developed rapidly, it is still at a low-to-middle level compared with developed countries. Many high-end automobile molds rely on imports. [0003] The oil-free self-lubricating guide plate of existing casting copper alloy inlaid graphite post, has a lot of is to inlay lubricant column on the plate with integral cast copper alloy and constitutes, and this guide plate can not adapt to the development of automobile industry. The large thick plate made of integrally cast copper alloy is generally pre-processed according to a certain arrangement, and the solid lubricant such as high-purity graphite or graphite m...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22F7/04
CPCB22F7/04B22F2007/042
Inventor 马怒威
Owner 池州埃美柯水表铸造有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products