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Preparing method of environment-friendly type stainless steel welding wire not plated with copper

An environmentally friendly, copper-free technology, applied in welding equipment, welding media, manufacturing tools, etc., can solve the problems of copper plating layer environmental pollution, poor toughness and yield performance, etc., to improve the welding strength level and hardness and tensile strength, the effect of improving safety performance

Inactive Publication Date: 2016-11-09
NINGBO JIANGDONG YONGFENG IND DESIGN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem mainly solved by the present invention: In view of the defect that the copper plating layer causes serious pollution to the environment and poor toughness and yield performance during the use of the current traditional welding wire, the present invention provides an environmentally friendly copper-free welding wire The preparation method of stainless steel welding wire, the present invention uses sodium hydroxide, sodium carbonate, sodium phosphate dodecahydrate, and sodium silicate as raw materials to prepare a degreasing liquid, and ultrasonically cleans the polished low-carbon steel wire in the degreasing liquid, Then connect the pure nickel strip to the power supply and place it in the electroplating solution prepared by mixing nickel sulfate hexahydrate, nickel chloride, titanium dioxide, etc. for electroplating. After the electroplating is complete, it will be dried to obtain an environmentally friendly copper-free stainless steel welding wire. The present invention adopts A layer of nickel and titanium dioxide is electroplated on the surface of the low-carbon steel wire, which significantly improves the plasticity, toughness and high temperature resistance of the welding wire. Has broad application prospects

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0016] First weigh 20g sodium hydroxide, 18g sodium carbonate, 36g sodium phosphate dodecahydrate, 3g sodium silicate, add 800mL deionized water, stir at 300r / min until the solid is completely dissolved, add 1g alkylphenol polyoxyethylene ether, Continue to stir for 10 minutes to obtain degreasing liquid; cut 10cm diameter of 1.0mm low-carbon steel wire, polish the surface of low-carbon steel wire with sandpaper, then polish and polish it with a polishing machine until the surface is smooth, and place the polished low-carbon steel wire in an ultrasonic cleaning machine Add 500mL of the above degreasing solution, keep the ultrasonic power at 15kW, control the temperature at 70°C, wash for 15min, take out the low-carbon steel wire and wash the low-carbon steel wire with absolute ethanol for 3 times to obtain a polished and degreasing treated low-carbon steel wire for use; Weigh 100g of nickel sulfate hexahydrate, 40g of nickel chloride, 30g of boric acid, 25g of titanium dioxide,...

example 2

[0019] First weigh 23g sodium hydroxide, 19g sodium carbonate, 38g sodium phosphate dodecahydrate, 4g sodium silicate, add 900mL deionized water, stir at 350r / min until the solid is completely dissolved, add 1.5g alkylphenol polyoxyethylene ether , and continue stirring for 13 minutes to obtain degreasing liquid; cut 15cm diameter of 1.1mm low-carbon steel wire, polish the surface of the low-carbon steel wire with sandpaper, then polish and polish it with a polishing machine until the surface is smooth, and place the polished low-carbon steel wire in ultrasonic cleaning Add 550mL of the above degreasing solution to the machine, keep the ultrasonic power at 17kW, control the temperature at 75°C, wash for 17min, take out the low-carbon steel wire and wash the low-carbon steel wire with absolute ethanol for 4 times to obtain a polished and degreasing low-carbon steel wire, which is ready for use ; Take by weighing 110g nickel sulfate hexahydrate, 45g nickel chloride, 38g boric aci...

example 3

[0022] First weigh 25g sodium hydroxide, 20g sodium carbonate, 40g sodium phosphate dodecahydrate, 5g sodium silicate, add 1000mL deionized water, stir at 400r / min until the solid is completely dissolved, add 2g alkylphenol polyoxyethylene ether, Continue to stir for 15 minutes to obtain degreasing liquid; cut 20cm diameter of 1.2mm low-carbon steel wire, polish the surface of low-carbon steel wire with sandpaper, and then polish it with a polishing machine until the surface is smooth, and place the polished low-carbon steel wire in an ultrasonic cleaning machine Add 600mL of the above degreasing solution, keep the ultrasonic power at 18kW, control the temperature at 80°C, wash for 20min, take out the low-carbon steel wire and wash the low-carbon steel wire with absolute ethanol for 5 times to obtain a polished and degreasing treated low-carbon steel wire for use; Weigh 120g nickel sulfate hexahydrate, 50g nickel chloride, 45g boric acid, 30g titanium dioxide, 0.03g disodium co...

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Abstract

The invention discloses a preparing method of an environment-friendly type stainless steel welding wire not plated with copper and belongs to the technical field of welding wire machining. A degreasing solution is prepared by using sodium hydroxide, sodium carbonate, sodium phosphate dodecahydrate and sodium silicate as raw materials, a low-carbon steel wire is soaked in the degreasing solution for ultrasonic washing after being polished, and the low-carbon steel wire is connected with a power supply with a pure nickel bar, placed in an electroplating solution prepared by mixing nickel sulfate hexahydrate, nickel chloride, titanium dioxide and the like for electroplating, and dried after being fully electroplated so as to obtain the environment-friendly type stainless steel welding wire not plated with copper. The preparing method obviously improves the ductility, toughness and high temperature resistance of the welding wire by electroplating one layer of nickel and titanium dioxide on the surface of the low-carbon steel wire, avoids the problems of environment pollution and physical health hazards, caused in an original welding wire copper plating production process, improves the safety of a welding wire preparing process, and has wide application prospects.

Description

technical field [0001] The invention discloses an environment-friendly preparation method of copper-free stainless steel welding wire, which belongs to the technical field of welding wire processing. Background technique [0002] In the prior art, there is a serious environmental pollution problem in the copper plating production process of welding wire. No matter the plating solution, exhaust gas, or waste liquid will bring great harm to human health and the environment. At the same time, during the use of copper plating welding wire The copper vapor produced in the air will also bring another kind of harm to the human body. The proposal of non-copper-plated welding wire is based on the above problems. In its production process, although the copper-plating process is removed, an environmentally friendly production process is adopted to ensure that the non-copper-coated welding wire has reliable anti-corrosion performance, and even has some corrosion resistance. Special per...

Claims

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Application Information

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IPC IPC(8): C25D7/06C25D3/12B23K35/40
CPCC25D7/0607B23K35/404C25D3/12
Inventor 阮炜宋豪陆娜
Owner NINGBO JIANGDONG YONGFENG IND DESIGN
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