Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Fresh cocoon processing method for improving flexibility of silk quilt

A processing method and technology of silk quilts, which are applied in sustainable manufacturing/processing, chemical post-treatment of fibers, textile/flexible product manufacturing, etc., can solve problems affecting the quality of silk cotton quilts, reducing the flexibility of silk quilts, and increasing process difficulty, etc. , to achieve good application prospects, a wide range of applications, and reduce the difficulty of operation

Inactive Publication Date: 2016-11-30
太湖千丝花秀丝绸科技有限公司
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the above method has the following problems: (1) fresh cocoons need to be dried, which increases the production process and relatively increases the production cost; Denaturing, that is, turning into insoluble sericin, so lye is needed in the spraying and refining degumming process, which not only increases the difficulty of the process, but also reduces the flexibility of the silk quilt made from fresh cocoons
However, it has been found in practical applications that if the existing silk floss quilt preparation method is used to process fresh cocoons, the following problems will occur: in the process of processing fresh cocoons with silk floss machines, the silkworm chrysalis body will be crushed, so that the silk floss sheet is stained with silkworm chrysalis. smell, which affects the quality of the silk cotton quilt
Therefore, how to use fresh cocoons as raw materials to realize the large-scale production of silk cotton quilts has become a technical problem that the industry has been eager to solve but has never been successful.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A fresh cocoon processing method for improving the softness of silk quilts, the processing method comprising the following steps:

[0020] (1) screen high-quality fresh cocoons, put the fresh cocoons into a concentration of 16.5% sodium chloride, sodium bicarbonate and Gemini cationic softener mixed solution and soak for 6h, keep the soaking temperature at 55°C; The mass ratio of sodium and Gemini cationic softener is 2.5:0.8:0.4.

[0021] (2) Remove the soaked fresh cocoons from the above mixed solution, wash with water at 30°C for 3 times, and centrifuge at 2500r / min for 8min;

[0022] (3) Put the centrifuged fresh cocoons into the heat pump drying box for dehumidification and drying, sorting; the dehumidification and drying steps in the heat pump drying box are: dehumidify for 3 hours at 45°C and air flow rate of 1m / s; then dehumidify at 10°C Drying for 3 hours, the moisture content of the fresh cocoon is reduced to 35%; the heat pump drying box is filled with carbo...

Embodiment 2

[0024] A fresh cocoon processing method for improving the softness of silk quilts, the processing method comprising the following steps:

[0025] (1) screen high-quality fresh cocoons, put the fresh cocoons into the mixed solution of sodium chloride, sodium bicarbonate and Gemini cationic softener with a concentration of 12.5% ​​and soak for 12h, keep the soaking temperature at 45°C; The mass ratio of sodium and Gemini cationic softener is 3:0.7:0.5.

[0026] (2) Remove the soaked fresh cocoons from the above mixed solution, wash them with water at 20°C for 5 times, and centrifuge them at 2200r / min for 10min;

[0027] (3) Put the centrifuged fresh cocoons into the heat pump drying box for dehumidification and drying, sorting; the dehumidification and drying steps in the heat pump drying box are: dehumidify for 1 hour at 35°C and an air velocity of 3m / s; then dehumidify at 35°C Dry for 2 hours under the sun to reduce the moisture content of the fresh cocoon to 40%; nitrogen an...

Embodiment 3

[0029] A fresh cocoon processing method for improving the softness of silk quilts, the processing method comprising the following steps:

[0030] (1) screen high-quality fresh cocoons, put the fresh cocoons into a concentration of 14% sodium chloride, sodium bicarbonate and Gemini cationic softener mixed solution and soak for 8h, keep the soaking temperature at 50°C; The mass ratio of sodium and Gemini cationic softener is 2.8:0.75:0.45.

[0031] (2) Remove the soaked fresh cocoons from the above mixed solution, wash them with water at 25°C for 4 times, and centrifuge them at 2400r / min for 9min;

[0032] (3) Put the centrifuged fresh cocoons into a heat pump drying box for dehumidification and drying, sorting; the dehumidification and drying steps in the heat pump drying box are: dehumidify for 2 hours at 40°C and an air velocity of 2m / s; then dehumidify at 20°C Drying under the sun for 2.5 hours, so that the moisture content of the fresh cocoons is reduced to 38%; the heat p...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a fresh cocoon processing method for improving the flexibility of a silk quilt. The processing method comprises the following steps: screening high-quality fresh cocoons; soaking the fresh cocoons in a mixed solution of sodium chloride, sodium bicarbonate and a Gemini cation softener for 6-12 h, wherein the concentration of the mixed solution is 12.5-16.5%, and keeping the soaking temperature at 45-55 DEG C; taking the soaked fresh cocoons out of the mixed solution, cleaning the obtained cocoons for 3-5 times with clear water of 20-30 DEG C, and performing centrifugal treatment for 8-10 min at a rotary speed of 2200-2500 r / min; putting the obtained fresh cocoons after centrifugal treatment in a heat pump drying oven for dehumidifying and drying; and performing sorting. Fresh cocoons are taken as raw materials for preparing the silk quilt; multiple production processes, such as cocoon drying, cocoon storage and transportation, are reduced; the production cost is greatly reduced; and the production efficiency is improved. The flexibility of the followed silk quilt is raised. The processing method is simple and easy to operate, is saved in energy, and has bright application prospects.

Description

technical field [0001] The invention belongs to the technical field of silk quilt production, and relates to a method for processing silkworm cocoons, in particular to a method for processing fresh cocoons to improve the softness of silk quilts. Background technique [0002] With the improvement of people's living standards, people are more and more advocating returning to nature. The consumption of pure natural silk quilts has increased sharply, and the consumer market has expanded year by year. The preparation method of the existing silk cotton quilt mainly includes the following steps: (1) take the silkworm cocoon after drying the cocoon as raw material, blank it in the silk cotton machine, and spray it with an alkaline spray liquid (such as a solution containing sodium hydroxide). (2) Refining and degumming the above-mentioned silk floss sheets; (3) After washing, finishing, dehydration and drying, loosening by hand, and making silk floss quilts according to conventional...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D01C3/00
CPCD01C3/00Y02P70/62
Inventor 朱清
Owner 太湖千丝花秀丝绸科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products