A preparation process of composite heating plate for mold casting

A preparation process and a heating plate technology, applied in the field of refractory materials, can solve the problems of physical and mental health of operators, affecting the effect of heating plates, and pollution of molten steel quality, achieving good economic and social benefits, slowing down the burning start time, and good thermal insulation performance. Effect

Active Publication Date: 2018-10-19
靖江市周浦新材料有限公司
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0002] When the 85.9 first phase of the die-casting production line of Baosteel Co., Ltd.’s steelmaking plant was put into operation, the die-casting pouring process was prolonged by adding a heating agent (using metal aluminum powder as a heating material, adding oxidizer, flux, ignition agent, etc.) into the ingot mold at the later stage of casting. The solidification time of the head can improve the shrinkage cavity of the head of the ingot, but the heating agent is put into the cap of the ingot to generate a lot of dust and smoke, which affects the physical and mental health of the workers on site. Later, in 1991, a kind of ingot that can be used in mold casting was developed. The HRV92-1 heating plate is used in the cap mouth. After the product is used in the die-casting steel ingot upper nozzle of the steel casting branch factory, the heating plate is very good for the quality of the produced steel ingot, and it has a reliable effect on the environment, environmental protection and safety. , which has been used until now
However, as the quality requirements of steel ingots produced by die casting are getting higher and higher, it is found through actual investigations that since the heating plate is placed in the cap of the ingot in advance, after the casting of steel starts, the molten steel enters the ingot mold and is placed on the cap of the ingot mold As the liquid level of the molten steel in the mold rises, there will be adverse factors such as premature ignition, combustion, expansion, and heat generation, which will affect the normal use of the heating plate, and the premature combustion products of the heating plate will fall into the ingot mold, polluting the quality of molten steel , and due to the early combustion and heat release, when the molten steel rises to the cap mouth and really needs to heat up, the calorific value will be insufficient, thus affecting the cap mouth feeding

Method used

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  • A preparation process of composite heating plate for mold casting
  • A preparation process of composite heating plate for mold casting
  • A preparation process of composite heating plate for mold casting

Examples

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preparation example Construction

[0040] A preparation process of a composite heating plate for die casting, comprising a heating plate 1, an insulation plate 2 is arranged under the heating plate 1, the insulation plate 2 is the same length and width as the heating plate 1, and the height of the heating plate 1 is larger than the insulation plate 2. The four corners of the thermal insulation board 2 are provided with rounded corners A, and the length of the thermal insulation board 2 is provided with rows of equidistantly arranged thermal insulation holes 201, and the thermal insulation holes 201 in each row are along the width of the thermal insulation board 2. Directional arrangement; the four corners of the heating plate 1 are provided with round corners B, round corner B and round corner A have the same diameter, the raw material of the heating plate 1 is calculated by weight percentage, the raw material contains: 13% ~42% A1 metal aluminum powder, 4%~13% scorch dust, 5%~15% high power graphite, 6%~21% alum...

Embodiment 2

[0043] Example 2: The raw materials of the heating plate 1 are calculated by weight. The raw materials include: 118kg of Al metal aluminum powder, 39kg of coke dust, 45kg of high-power graphite, 63kg of aluminum ash, 27kg of high-power perlite, and 18kg of gold ore powder , 66kg of waste paper, 60kg of starch, 54kg of sodium fluoride, 60kg of wood chips, 24kg of carbonized chaff, 21kg of fluorite powder, 108kg of 281 strong glue;

[0044] The raw materials of the insulation board 2 are calculated by weight, and the raw materials include: 63kg of aluminum ash, 30kg of coke dust, 15kg of waste paper, 27kg of wood chips, 30kg of starch, 18kg of sodium fluoride, 15kg of fluorite powder, 45kg of 281 strong glue, 18kg of carbonized chaff;

[0045] Including the following steps;

[0046] A), the raw material mixture of heating plate 1 is stirred,

[0047] ① Mix the raw materials of the heating plate 1 and start the mixing mixer, and put the raw material of the heating plate 1 in the above c...

Embodiment 3

[0071] Embodiment 3 The raw materials of the heating plate 1 are calculated by weight percentage, and the raw materials include: 13% to 42% of Al metal aluminum powder, 4% to 13% of coke dust, 5% to 15% of high-magnification graphite, 6%-21% aluminum ash, 2%-9% high-magnification perlite, 1%-12% gold ore powder, 7%-25% waste paper, 5%-25% starch, 3%-18% % Sodium fluoride, 5%-20% wood chips, 2%-8% carbonized chaff, 2%-7% fluorite powder, 10%-36% 281 strong glue, 5%-23% chemical Slurry

[0072] The raw materials of the thermal insulation board 2 are calculated by weight percentage, and the raw materials include: 10%-30% aluminum ash, 5%-12% scorch, 3%-10% waste paper, 9%-13% Sawdust, 6% to 15% starch, 3% to 9% sodium fluoride, 3% to 10% fluorite powder, 5% to 10% 281 strong glue, 6% to 8% chemical slurry, 2 %~10% carbonized chaff.

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Abstract

Provided is a preparation process of a composite heating plate for die casting. A heat preservation plate is arranged below the heating plate, the heat preservation plate and the heating plate are equal in length and width, and the height dimension of the heating plate is larger than that of the heat preservation plate. Round angles A are arranged at the four corners of the heat preservation plate, a plurality of columns of heat preservation holes are formed in the length direction of the heat preservation plate at equal intervals, and each column of heat preservation plates are formed in the width direction of the heat preservation plate. Round angles B are arranged at the four corners of the heating plate, and the round angles B and the round angles A are equal in diameter. The preparation process comprises the following operation steps of heating plate raw material mixing and stirring, heat preservation plate raw material mixing and stirring, heating plate forming, baking of two layers of composite plates, cooling and packaging. The structure is reasonable, firing, expansion and heating can be delayed, heat preservation performance is good, and the combustion starting time of the composite heating plate in the later die casting period is effectively shortened; and pollution of combustion products to molten steel is avoided, feeding of later solidification of the head of a steel ingot is improved, and application and popularization have good economic and social benefits.

Description

Technical field [0001] The invention belongs to the technical field of refractory materials, and particularly relates to a preparation process of a composite heating plate for die casting. Background technique [0002] When the first phase of 85.9 of Baosteel's steelmaking plant die casting production line was put into operation, the die casting was extended by putting heating agent (metal aluminum powder as heating material, auxiliary oxidizer, flux, igniting agent, etc.) into the ingot mold in the later stage of casting The head solidification time improves the shrinkage of the steel ingot head, but the heating agent is put into the steel ingot cap to produce a lot of dust and smoke, which will affect the physical and mental health of the workers on site. The HRV92-1 type heating plate is used in the cap mouth. After the product is used by the die-casting steel ingot nozzle of the steel casting branch, the heating plate is extremely good for the quality of the produced ingots, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D7/10C04B26/28
CPCB22D7/10B22D7/106C04B26/28C04B2201/20C04B2201/50C04B22/04C04B18/0481C04B14/024C04B14/18C04B14/02C04B18/241C04B22/126C04B18/26C04B18/248C04B24/00
Inventor 唐燕军唐永清蒋鹏李南跃唐永飞
Owner 靖江市周浦新材料有限公司
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